Car clutch repair Mazda 3 (BK)

General information about the clutch
The clutch is located between the engine and the gearbox and is designed to disconnect and connect the flywheel mounted on the engine crankshaft and the input shaft of...

Bleeding the hydraulic clutch release drive
Caution! Be careful not to spill clutch fluid on painted surfaces. If this happens, wash off the fluid immediately with water. Note: Do not mix different brands of...

Adjusting the height of the pedal position
Fig. 3.3. Pedal height adjustment diagram Measure the distance from the pedal pad to the floor covering. If necessary, adjust the height of the clutch pedal. To do this,...

Checking and adjusting the free travel of the clutch pedal
Fig. 3.4. Pedal free travel adjustment diagram Press the clutch pedal until resistance appears. If necessary, adjust the clutch pedal free travel. To do this, loosen the...

Checking the clutch release position
Pull the parking brake lever until the wheels are locked. Start the engine and let it idle. With the clutch pedal released, slowly engage reverse gear. Lock the gear...

Removal and installation the clutch pedal
Remove the instrument cluster trim panel. Remove the instrument cluster unit. Remove the top of the instrument panel. Remove the clutch master cylinder push rod fork...

Removal and installation clutch hydraulic tubes
Note: The brake and clutch hydraulic fluid share a common reservoir. If the clutch hydraulic lines were disconnected during the procedure, add clutch hydraulic fluid...

Removal and installation the clutch release master cylinder
Drain the fluid from the clutch hydraulic system. Remove the master brake cylinder by unscrewing the mounting bolts. Remove the brake booster by unscrewing the mounting...

Removal, checking and installation the clutch
Removal Remove the gearbox in block with the main gear. Remove the clutch release fork boot. Remove the clutch release fork assembly. Remove the clutch release bearing...

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More sections on repairs of other Mazda models
• Transmission: Clutch Mazda Familia 5 (1985-1989)
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• Transmission: Clutch Mazda6 GG (2002-2008)
• Transmission: Clutch Mazda CX-5KE (2012-2017)
• Transmission: Clutch Mazda 121 (3) (1996-2003)

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Mazda3 BK (2003-2009)