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Familia 5 (1985-1989)
General information
Vehicle data
Information about this guide
Passport data of the car
Car model table
Lifting and towing a car
Fuels and lubricants of domestic production and their foreign analogues
Basic special tool
Detailed vehicle specifications
Refueling tanks and used fuels and lubricants
Model «E» engine
Engine repair
Main technical characteristics of the engine
Specifications of the cylinder block
Technical characteristics of the crank mechanism
Technical characteristics of the gas distribution mechanism
Tightening torques of the main threaded connections, kgf·m
Valve clearance adjustment
Removing the cylinder head
Installing the cylinder head
Disassembly of the cylinder head
Replacing valve guides
Grinding valve seats and valves
Cylinder head assembly
Cylinder head parts
Removing the power unit
Installing the power unit
Power unit suspension
Details of the gas distribution mechanism
Removing the camshaft drive chain
Installing the camshaft drive chain
Engine disassembly
Engine Assembly
Cylinder Block Parts
Details of the crank mechanism
Model «E» engine layout
Cooling and lubrication system
Specifications of the lubrication system
Specifications of the cooling system
Lubrication system — device
Oil pump — removal and installation
Oil pressure check
Cooling system — device
Coolant drain
Filling the cooling system with liquid
Water pump — removal and installation
Thermostat — removal and installation
Power and ignition system
Power System Specifications
Specifications of the ignition system
The device and principle of operation of the electronic contactless ignition system
Checking electrical characteristics
Removal and installation of the sensor-distributor ignition
Setting the ignition timing
Power System — Device
Fuel pump — removal and installation
Fuel pressure test
Aisan carburetor — device
Automatic carburettor starter
Idle system and transition systems
Main dosing system
Accelerator pump
Setting the fuel level in the float chamber
Air damper starting gap adjustment
Adjustment of the starting clearance of the throttle valve of the 1st chamber
2nd chamber throttle opening adjustment
Engine idle adjustment
Carburetor parts
Removal and installation of the carburetor
Exhaust gas exhaust system
Model «B» engine
Engine repair
Main technical characteristics of the engine
Specifications of the cylinder block
Technical characteristics of the crank mechanism
Technical characteristics of the gas distribution mechanism
Tightening torques of the main threaded connections, kgf·m
Adjusting the clearances in the valve drive mechanism on the B6 engine
Details of the gas distribution mechanism
Removal and installation of a belt of a drive of a camshaft
Cylinder head parts
Removing the cylinder head
Installing the cylinder head
Cylinder head repair for B3, B5, B6 engines
Cylinder head repair for B6 EGI engines
Power unit suspension
Removal and installation of the power unit
Cylinder Block Parts
Engine disassembly
Details of the crank mechanism
Engine Assembly
Model «B» engine layout
Cooling and lubrication system
Specifications of the lubrication system
Specifications of the cooling system
Lubrication system — device
Oil pump — removal and installation
Disassembly and assembly of the oil pump
Oil pressure check
Cooling system — device
Coolant replacement
Removal and installation of the water pump
Ignition system
Specifications of the ignition system
The device and principle of operation of the electronic contactless ignition system
Checking electrical characteristics
Removal and installation of the sensor-distributor ignition
Setting the ignition timing
Checking the characteristics of the centrifugal ignition timing controller on a car
Checking the characteristics of the vacuum ignition timing controller on a car
Power system (carburetor)
Power System Specifications
Power supply system for carburetor engines
Aisan carburetor diagram
Fuel pump — removal and installation
Fuel pressure test
Carburetor parts
Setting the fuel level in the float chamber
Air damper starting gap adjustment
Adjustment of the starting clearance of the throttle valve of the 1st chamber
2nd chamber throttle opening adjustment
Engine idle adjustment
Removal and installation of the carburetor
Exhaust gas exhaust system
Power system (injector)
Fuel injection engine power system
Structural diagram of the injection system
Checking and adjusting the injection system
Checking electrical parameters
Removal and installation of the fuel pump
Removal and installation of the fuel pressure regulator
Engine idle adjustment
Turbocharger — removal and installation
B6 engine fuel injection system
Fuel injection system and turbocharger of the B6 EGI engine
Power System Specifications
Transmission
Clutch
Detailed clutch specifications
Details of the clutch mechanism and its drive
Replacing the driven disc or clutch cover
Hydraulic clutch release
Clutch Release Drive Adjustment
Mechanical gearbox
Detailed specifications of the mechanical box
Transmission Crankcase Details
Shaft Parts for 5-Speed «F» Type Transmission
Shaft parts of 4-speed «F» type gearbox
Shaft Parts for 5-Speed «G» Type Transmission
Removal and installation of a transmission
Gearbox disassembly
Disassembly of the gearbox shafts
Differential disassembly
Checking the technical condition of parts
Differential Assembly
Gearbox Assembly
Shaft installation
Transmission section
Gear selector and shift actuator for 4-speed «F» transmission
Gear selector and gearshift drive for 5-speed F and G transmissions
Automatic gearbox
Detailed specifications of the automatic transmission
Automatic transmission parts
Cross section of an automatic transmission
Valve box replacement
Removal and installation of an automatic transmission
Checking the performance of an automatic transmission
Operating pressure test
Checking the working pressure cut-off
Checking the control pressure
Filling automatic transmission with oil
Gear selector cable adjustment
Possible malfunctions of automatic transmission
Front wheel drive
Detailed wheel drive specifications
Front wheel drive parts
Removing the front wheel drive shafts
Installing the front wheel drive shafts
Chassis
Steering
Steering Detailed Specifications
Parts of a mechanical steering mechanism with a constant gear ratio
Parts of a mechanical steering mechanism with a variable gear ratio
Steering column parts
Removal and installation of a mechanical steering
Dismantling, checking and assembling the steering mechanism with a constant gear ratio
Dismantling, checking and assembling the steering mechanism with a variable gear ratio
Removal and installation of a steering column
Power Steering Parts
Removal and installation of a steering with the hydraulic booster
Removal and installation of a steering column with the hydraulic booster
Removing air from the power steering system
Checking the working pressure of the hydraulic booster
Adjusting the tension of the power steering pump drive belt
Front suspension
Detailed specifications of the front suspension
Front suspension parts
Removal and installation of a telescopic rack
Disassembly and assembly of the telescopic pole
Removal and installation of the suspension arm
Replacement of silent blocks of suspension arms
Replacing the ball joint of the suspension arm
Removal and installation of the stabilizer bar
Checking and adjusting the angles of the front wheels
Adjustment of a convergence of forward wheels
Front camber adjustment
Front wheel hub parts
Hub bearing replacement
Wheel bearing preload adjustment
Rear suspension
Detailed Specifications of the Rear Suspension
Rear suspension parts
Removal and installation of a telescopic rack
Disassembly and assembly of the telescopic suspension strut
Removal and installation of transverse suspension arms
Removal and installation of the stabilizer of cross-rolling
Checking and adjusting the rear wheel alignment
Adjustment of a convergence of back wheels
Rear wheel hub parts
Replacing wheel bearings
Wheel bearing preload adjustment
Brake system
Detailed specifications of the braking system
Front wheel brake parts
Replacing the front brake pads
Removal and installation of the front brake caliper and brake disc
Rear wheel drum brake parts
Replacing the rear drum brake pads
Rear wheel disc brake parts
Replacing the rear disc brake pads
Removal and installation of a back support
Master brake cylinder and vacuum booster
Removal and installation and the main brake cylinder
Removal and installation of the vacuum amplifier
Checking the performance of the vacuum booster
Removal and installation of the pressure regulator
Checking the performance of the pressure regulator
Parking brake parts
Parking brake adjustment
Removal of air from a hydraulic drive of brakes
Electrical equipment
Equipment and devices
Detailed technical characteristics of electrical equipment
Generator parts
Removal and installation of the generator
Alternator Drive Belt Tension Adjustment
Disassembly and assembly of the generator
Starter parts
Removal and installation of a starter
Disassembly and assembly of the starter
Removal and installation of a cleaner of a windscreen
Details of the instrument cluster
Removal and installation of a combination of devices
Headlight adjustment
Removal and installation of the heater fan
Electrical circuits
How to use car wiring diagrams
General scheme of electrical equipment with engines E1, E3, E5
The general scheme of cars with B6 engines manufactured before 1988
General wiring diagram with B3, B5, B6 and B6 EGI engines manufactured since 1988
Symbols on electrical diagrams
A. Charging circuits for the battery, starting system, heating element of the automatic starter...
A-1. Diagram of the battery charge circuit and starting system
Ba. Scheme of switching on the electric motor of the fan of the cooling system, schemes of the ignition system...
B-a1. Ignition system diagrams, engine management systems B6 EGI...
B-a2. Scheme of switching on the electric motor of the fan of the engine cooling system...
Bb. Schematic diagram of the fuel control system (on EEC models)
B-b1. Schematic diagram of the fuel control system (on EEC models)
B-e1. Schemes of the engine management system, ignition systems...
Bg. Scheme of switching on the electric motor of the fan of the engine cooling system, scheme of the ignition system...
C. Instrument Cluster Wiring Diagram
C1. Connection diagram of the instrument cluster
C2. Connection diagram of the instrument cluster
D. Scheme of switching on the wiper and washer of the windshield, rear window...
Ea. Scheme for switching on the instrument lighting switch
E-a1. Lighting control scheme
E-b2. Scheme for switching on side turn indicators, block headlights, license plate lights...
E-b1. Scheme for switching on sidelights, block headlights, license plate lights, rear lights...
E-b3. Scheme for switching on side turn indicators, block headlights, license plate lights...
F-a2. Scheme of switching on the reversing light lamps, direction indicators and signaling..
Fb. Scheme of switching on the sound signal and brake lamps
Ga. Scheme of switching on the air conditioner and heater
Gb. Scheme of the logic control system of the heater
G-b1. Scheme of the heater logic control system
H. Cigarette lighter and sunroof power wiring diagram
I. Scheme for switching on the clock and the rear window heating element
I1. Scheme for switching on a digital clock and a rear window heating element
K. Wiring diagram for power windows
J. Scheme of switching on the ceiling lamps in the door pillars, ignition switch illumination lamps...
L. Audio System Wiring Diagram
M. Wiring diagram for electric door mirrors
N. Diagram of the door lock system
O. Diagram of the suspension control system
P. Scheme of the software speed controller
Wiring diagrams (station wagon)
The general scheme of electrical equipment for station wagons since 1989
A. Diagram of the battery charging circuit, starting system...
B-1. Scheme of switching on the electric fan of the cooling system, ignition system
B-2. Scheme of switching on the electric motor of the fan of the engine cooling system, ignition systems
C. Instrument Cluster Wiring Diagram
D. The scheme of switching on the wipers and washers of the wind and rear windows and headlight cleaners
E-1. Lighting control scheme
E-2a. Scheme for switching on side turn indicators, headlights, taillights...
F-1b. Scheme of switching on stop lamps, direction indicators and alarms
F-2a. Schematic diagram for switching on horns and stop lamps, except for the German variant
G-1. Heater diagram
I. Scheme of the door lock system
J. Scheme for switching on lampshades in the door pillars, luggage compartment lighting, interior lighting...
K. Wiring diagram for power windows
Familia 6 (1989-1994)
General information
Introduction to guide
About this maintenance and repair manual
Mazda-323 cars — introduction
Vehicle identification numbers
Purchase of spare parts
Service technology, tools and equipment of the workplace
Starting the engine from an auxiliary source
Jacking and towing a car
Automotive chemicals, oils and lubricants
Vehicle troubleshooting
User manual
Before getting into the car
Running in the car for the first 1000 km
Car keys
Door locks
Single (central) locking device (if any)
Protection against pranks of children (only on the rear doors)
Power window (if equipped)
Rear swivel windows (on 3-door models)
Seat adjustment
Steering wheel height adjustment (if equipped)
Seat belts (if equipped)
Tailgate / trunk lid
Refueling a car
Rear view mirrors
Luggage straps (wagon, if equipped)
Trunk lid (if equipped)
Spare wheel
Dashboard
Ignition lock and steering column
Engine starting
Manual transmission and transfer case control
Operating a vehicle with an automatic transmission
Recommendations for economic operation
Tempostat (constant speed mode switch)
Lighting and light signaling
Windshield wiper and washer
Dashboard
Other devices and equipment
Heater and ventilation
Air conditioner operation (if equipped)
Interior, trunk and reading lamps (if equipped)
Sliding sunroof (if equipped)
Start by pushing or towing
Engine compartment
Maintenance
Maintenance intervals
Maintenance work
Engine oil change
Oil filter replacement
Replacing the bypass oil filter
Visual check for oil leakage
Checking the engine oil level
Checking the coolant level
Coolant replacement
Visual inspection of the cooling system for leaks
Frost resistance test
Valve clearance adjustment
Tightening cylinder head bolts
Tightening the intake and exhaust manifold bolts
Throttle position sensor test
Ignition timing check
Replacing spark plugs / checking electrical contacts
Replacing the air filter element
Draining the sediment of the diesel engine fuel filter / replacing the fuel filter
Checking the V-belt / tensioning / replacing the toothed belt
Visual check of system of release of the fulfilled gases
Gearbox / wheel drive
Visual inspection of the gearbox for tightness
Manual Transmission — Checking the Oil Level
Manual Transmission — Oil Change
Automatic Transmission — Checking the Oil Level
Differential box and transfer case — checking the oil level
Differential box and transfer case — oil change
Checking the rubber cuffs of the drive shafts
Checking the Clutch Fluid Level
Checking / adjusting the clutch pedal
Brakes / tires / wheels
Checking the brake fluid level
Checking the thickness of the brake pads
Checking the parking brake
Brake Fluid Replacement
Tire pressure check
Tire tread check
Checking the tire spool
Steering / front wheel drive
Checking the anthers of the tie rod ends / ball joints
Steering play check
Servo control oil level check
Vehicle electrical equipment
Checking the battery
Body / interior equipment
Visual inspection of all seat belts
Power unit
Petrol engines
Gasoline Engine Specifications
Removal and installation of the engine
Removal and installation of a gear belt of engines B3, B5, B6, BP (SOHC)
Removal and installation of a gear belt (DOHC)
Removal and installation of the cylinder head / replacement of the cylinder head gasket
Chain drive mechanism
Removal and installation of the camshaft / adjustment of the valve timing
Removal and installation of a camshaft
Camshaft / Timing gear drive
Camshaft / camshaft drive
Removal and installation of camshafts (BP DOHC engines)
Removal and installation of valves
Replacement of oil seals
Checking the valve guides
Chamfering of valve seats in the cylinder head / valve processing
Lapping of valves
Checking / adjusting valve clearance
Cylinder compression check
Removing and installing / tensioning the V-belt
Diesel engines
Description of diesel engine
Working principle of diesel engine
Removal and installation of a toothed belt / adjustment of the timing drive
Diesel engine preheating system
Checking the preheat system
Removal of air from the power system
Checking / replacing the fuel cutoff solenoid valve
Gas Drive Adjustment
Checking / adjusting the idle speed
Removal and installation of nozzles
Removal and installation of the vacuum pump
Lubrication system
Description of the engine lubrication system
Oil circuit
Oil pressure check
Checking the oil pressure sensor
Removal and installation of the oil pan
Cooling system
Coolant circuit
Antifreeze concentrate
Coolant replacement
Checking the tightness of the cooling system
Removal, installation and check of the thermostat
Removal and installation of the water pump
Removal and installation of a radiator
Removal and installation of the fan motor
Checking the thermal switch
Ignition system
Description of the ignition system
Safety measures when working with an electronic ignition system
Checking the ignition coil
Checking the ignition cable
Checking and adjusting the ignition timing
Removal and installation of the distributor of ignition
Spark plug
Candles for Mazda 323
Supply system
Description of the power system
Rules for cleanliness when working with the power system
Removing and installing / checking the sensor in the fuel tank
Removal and installation of the fuel tank
Removal and installation of the fuel pump
Removal and installation / check of the fuel pump
Removal and installation of the air filter
Carburetor
General description of the carburetor
Carburetor adjustment
Malfunctions in the fuel supply system
Downdraft carburetor with sequential chambers
Checking and adjusting the CO content
Checking / removing and installing the fuel shut-off valve
Check / removal and installation of automatic cold start
Removal and installation of the carburetor
Injection system
Description of the fuel injection system
Injection fault memory
Safety precautions when working with the injection system
Idling check
Checking the CO content
Check/Adjust Throttle Sensor
Removing and installing / checking the coolant temperature sensor
Checking injection valves (injectors)
Removal and installation of injection valves
Fuel pump check
Exhaust system
Description of the exhaust system
The principle of operation of the catalytic converter (catalyst)
Rules for the operation of vehicles with a catalyst
Removal and installation of system of release of the fulfilled gases
Check / removal and installation of a lambda probe
Transmission
Clutch
General description of clutch
Removal and installation / clutch check
Removing and installing / checking clutch release bearing
Clutch Pedal / Cable Adjustment
Checking / adjusting the clutch pedal
Removing air from the clutch actuator
Car gearbox
Description of manual transmission
Removal and installation of a transmission
Gearshift mechanism — removal and installation
All-wheel drive device
Description of automatic transmission
Towing vehicles with automatic transmission
Chassis
Front suspension
Front suspension description
Removal and installation of an amortization rack
Disassembly of the shock absorber / removal and installation of shock absorber / coil spring
Shock absorber check
Removal and installation of the transverse arm / replacement of the rubber support
Checking / replacing the support of the transverse arm / steering knuckle
Removal and installation of a power shaft
Removal and installation of an intermediate shaft
Checking / disassembling the drive shaft / replacing the cuffs
Front hub bearing
Rear suspension
Description of the rear suspension
Removal and installation of a back amortization rack
Disassembly of the rear suspension strut / removal and installation of the shock absorber / coil spring
Wishbones / trailing arm / stabilizer
Checking the rear wheel bearing
Removal and installation of the bearing of a back nave
Rear wheel bearing play adjustment
Removal and installation of a back nave
Steering
Steering Description
Removal and installation of a steering wheel
Removal and installation of a tip of steering draft
Removal and installation of a rubber cuff of a steering drive
Servo control pump
Wheel alignment
Values for checking toe and camber
Brake system
Description of the braking system
Brake system technical data
Front brake device
Removal and installation of front brake pads
Checking the thickness / lateral runout of the brake disc
Removing and installing rear disc brake pads
Removal and installation of brake caliper
Removal and installation of a brake disk
Removal and installation of rear brake pads / brake drum
Removal and installation of the wheel brake cylinder
Wheel Brake Cylinder Repair
Brake Fluid Precautions
Bleeding the brake system
Replacement of brake pipelines and hoses
Checking the brake booster
Removal and installation of the stoplight switch
Hand brake device
Handbrake adjustment
Anti-lock braking system (ABS)
Wheels and tires
Wheel and tire sizes / tire pressure
Drive designations
Tire designations
Wheel replacement
Tire care rules
Wheel balancing
Anti-skid chains
Spare wheel
Tire wear
Body
Body elements
General description of the body
Removal and installation of a forward bumper
Removal and installation of a back bumper
Removal and installation of a radiator grille
Removal and installation of side moldings
Removal and installation of a forward wing
Outside mirror
Removal and installation of mirror glass
Dashboard / center console
Front seats
Removal and installation of a back seat
Backseat
Doors and windows
Removal and installation / adjustment of the hood
Removal and installation / adjustment of the tailgate
Removal and installation / adjustment of the door
Door trim / Power window / Door glass
Removal and installation of an upholstery of a door
Removal and installation of glass / power window front door
Lock / handle / door lock cylinder
Tailgate lock / internal drive
Body Care
Car coloring
Elimination of stone damage
Body straightening / repair of rusty holes
Preparing to paint a car
Car body painting
Car wash
Care of the lacquer coating
Underbody protection and cavity preservation
Caring for upholstery fabric
Electrical equipment
Equipment and devices
Troubleshooting the electrical system
Checking the switch for current flow
Relay test
Checking the wiper motor
Checking the direction indicators
Checking brake lights
Checking the rear window heater
Disconnecting and connecting cable plugs
Location of fuses
Replacing fuses
Instrument panel device
Removal and installation of the instrument panel
Instruments in the dashboard
Removal and installation of the radio receiver
Removing and installing loudspeakers
Removing and installing whip antenna
Power devices
Removing and installing the battery
Checking the battery
Battery drains by itself
Charging the battery
Storage of the battery
General description of the generator
Alternator Safety Precautions
Alternator voltage test
Removal and installation of the generator
Generator components
Generator disassembly / replacement of carbon brushes
Removal and installation of a starter
Check / replacement of the traction relay of a starter
Heating system
Description and device of the heater
Heater blower motor
Removal and installation of the heater fan
Heater control unit
Adjustment of heater drives
Checking the fan motor / preresistors
Checking the heater switch
Lighting and headlights
Description of the lighting system
Basic set of lamps
Replacing outdoor lamps
Headlight device
Removal and installation of a headlight
Headlight adjustment
Removal and installation of rear lights
Lamps in the dashboard
Windshield wipers and washers
Replacing wiper blades
Removal and installation / adjustment of washer nozzles
Removal and installation of levers of a forward screen wiper
Front wiper
Removal and installation of the front wiper motor
Rear wiper
Removal and installation of the rear wiper motor
Removal and installation of the rear wiper arm
Wiring diagrams (since 1987)
Rules for handling electrical circuits
Location of central electric plugs
Construction of electrical circuits
The location of the relay in the car
Wiring diagram of the power system
Charging system wiring diagram
Wiring diagram for carbureted engines 1.3 l 1.5 l series B
Wiring diagram for indicators and signal lamps
Windscreen wiper and washer wiring diagram
Wiring diagram for lighting control
Wiring diagram for front position lights, headlights, license plate lights...
Wiring diagram for front position lights, rear fog lights, headlights...
Wiring diagrams (since 1991)
Location of central electric plugs
Wiring diagram for wiring plan (injected engine)
Wiring diagram for wiring plan (diesel engine)
Starter wiring diagram (injected engine)
Starter wiring diagram (diesel engine)
Charging system wiring diagram
Windshield wiper and washer wiring diagram, headlight cleaner
Engine control wiring diagram (injected engine)
Engine control wiring diagram (diesel engine)
Wiring diagram for headlight range control
Wiring diagram for front side lights, tail lights, license plate lights
Wiring diagram for rear fog lamps
Wiring diagram for turn signals and alarms
Brake light wiring diagram
Wiring diagram for horn, reversing lights
Wiring diagram for rear window defroster, digital clock, cigarette lighter
Wiring diagram for electric exterior mirrors
Capella 3 (1982-1992, petrol)
General information
User manual
Introduction to the Mazda 323 Owner's Manual (3rd and 4th generation)
Instrument cluster
Pilot lamp symbols
Starting and stopping the engine
Reminder signal for leaving the key in the steering wheel lock
Electric windows
Front seats
Vertical installation of head restraints
Backrest angle adjustment
Installing the lumbar support
Seat cushion angle adjustment
Seat height adjustment
Longitudinal movement of the chair
Adjustment of the side holders
Rear seat access
Front seat heating system
Tray under the seat
Independent folding rear seats
Folding rear seats
Folding front seats
Third seat
Steering wheel height adjustment
Seat belt device
Front seat seat belts
Rear seat belts
Trunk lid
Rear door
Refueling
Outside rear view mirror
Interior rear view mirror Day/Night
Luggage compartment cover
Devices and tools
Steering wheel lock and steering lock
Starting the engine (petrol engine without fuel injection system)
Starting the Engine (Diesel Vehicle)
Power steering
Manual Transmission
Automatic transmission
Running up the hill
Power steering with 4 driving wheels (4WS)
Methods of more economical fuel consumption.
System for monitoring and adjusting the speed of movement
Lighting and turn signals. Sound signal
Wash and wipe lever
Dashboard. instrument cluster
Switch of the double total mileage counter
Turn signal and hazard warning lights
Coolant temperature gauge
Fuel reserve indicator
Control and signal lamps
ABS operation
Tachometer
Light level switch
Hood opening
Adjusting the illumination intensity of the instrument cluster
Heated rear view glass
Rear window wiper and washer
Digital clock
Headlight washer
Rear fog lights
Automatically adjustable suspension
Cigarette lighter
Ashtray
Glove box
Center console
Movable ventilation nozzle
Ventilation nozzle of the lower part of the car
Heating and defrosting system
Heating controllers
Air conditioner control
Air conditioner switch
Plafond and reading lamp
Reading lamps
Trunk lighting
Retractable flip electric sunroof
Brake pedal
Parking brake
Brake booster
Brake pad wear warning
Hazard lights
Starting with spare battery
Air traffic jam
Towing for launch
Towing a car
Management in conditions of increased complexity
Rocking the car back and forth
Spare wheel, on-board tool, jack, jack handle
Maintenance
Engine adjustment
Maintenance Specifications
Maintenance intervals
Tire condition and pressure check
Liquid level checks
Battery check and maintenance
Inspection, adjustment and replacement of the drive belt
Checking the operation of the cooling system
Checking and replacing hoses in the engine compartment
Inspection and replacement of wiper blades
Lubrication of vehicle elements
Exhaust System Inspection
Suspension and steering check
Brake check
Checking the operation of the carburetor air damper
Checking and adjusting the frequency and proportion of the idle mixture
Changing engine oil and filter
Fuel system check
Fuel filter replacement
Checking and adjusting the throttle linkage
Checking the tightness of the carburetor fasteners
Checking the thermostatic air filter
Inspection of transmission output shaft seals and drive shaft covers
Wheel swap
Clutch pedal adjustment
Manual transmission oil change
Maintenance of the cooling system (draining, flushing and filling)
Inspection and maintenance of the rear wheel bearing
Automatic transmission fluid change
Replacing the air filter element and crankcase ventilation filter
Oxygen sensor replacement
Checking and replacing the crankcase ventilation valve
Checking the Exhaust Gas Reburning (EGR) Valve
Checking the fuel vapor extraction system
Checking and adjusting the ignition timing
Inspection and replacement of spark plugs
Checking and replacing wires of spark plugs, covers and distributor slider
Adjustment of valves and check of an inhaling of bolts of fastening of a head of the block of cylinders
Compression test
Checking the auxiliary air supply system
Troubleshooting
Engine Troubleshooting
Troubleshooting the cooling system
Troubleshooting the fuel and exhaust systems
Clutch failure detection
Troubleshooting a mechanical transmission
Troubleshooting automatic transmission
Troubleshooting Drive Shafts
Troubleshooting the brake system
Troubleshooting suspension and steering
Troubleshooting the electrical system
Late models
Late Model Specifications
Adjustment and routine maintenance of later models
Late model engine
Carburetor (Late Models) — Description
Automatic choke cover — removal and installation
Automatic choke — check and adjustment
Electronic Gas Injection (EGI) — Description
Air flow meter (EGI) — check
Air flow meter (EGI) — removal and installation
Throttle body (EGI) — check
Throttle body (EG /) — removal and installation
Throttle sensor (EGI) — check and adjustment
Pneumatic valve (EG /) — check
Accelerator cable (EGI) — adjustment
Fuel injectors (EGI) — check, removal and installation
Fuel pressure (EGI) — check
The fuel pump (EGI) — check, removal and installation
Open circuit relay (EGI) — check
EGI Control System — Check
Water temperature sensor (EGI) — check, removal and installation
Main relay (EGI) — check
Air Conditioner Idle Air Control (EGI) Valve — Adjustment
Power Steering Idle (EGI) Valve — Adjusting
Electric Idle Load Mode Valve (EGI) — Adjustment
Distributor — removal and repair
Economy Mode Indicator (EGI)
Air intake system (EGI) — description
Air control valve (EGI) — removal, inspection and installation
Thin valves (EGI) — inspection, removal and installation
Air spray nozzles (EGI) — removal and installation
Solenoid valve with tee (EGI) — inspection, removal and installation
Front brake discs — general description
Rear brake pads — replacement
Rear disc brake caliper — removal and installation
Rear disc brake caliper — repair
Rear brake disc (rotor) — inspection, removal and installation
Front suspension strut — removal and repair
Plastic body parts — repair
Door trim panel (late models) — removal and installation
Dashboard / front panel (late models) — removal and installation
Sunroof (late models) — general information
Fuse box (later models) — general information
Headlight (late models) — removal and installation
Headlight (late models) — adjustment
Light bulbs (late models) — replacement
Radio (late models) — removal and installation
Dashboard (late models) — removal and installation
Dashboard (late models) — removal and repair
Dashboard switch (late models) — removal and installation
Upper gauge indicator — removal and installation
Dashboard illumination rheostat — removal and installation
The lower panel of the dashboard switch — removal and installation
Digital clock — removal and installation
Relay (EGI Models) — Location
Power unit
Engine in car
Engine Specifications
Camshaft cover — removal and installation
Toothed drive belt cover — removal and installation
Oil pump housing seal — replacement
Toothed drive belt — removal, installation and adjustment
Camshaft sprocket — removal and installation
Crankshaft pulley — removal and installation
Toothed drive belt sprocket — removal and installation
Camshaft — removal and installation
Back cover — removal and installation
Rocker arm assembly — removal and installation
Location of cylinder block parts
Front casing oil seal — replacement
Valves, springs and valve stem seals — removal and installation
Intake manifold — removal and installation
Location of external engine components
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Cover of a forward casing — removal and installation
Oil pump — removal and installation
Oil pump — dismantling, inspection and bulkhead
Flywheel / drive plate and rear cover oil seal — removal and installation
Flywheel ring gear — replacement
Oil cooler — removal and installation
Pallet — removal and installation
Engine mounts — replacement with the engine installed on the car
Engine — removal and installation
Engine and transmission — separation and connection
Engine overhaul
General Engine Overhaul Specifications
Repair operations possible on the engine installed on the car
Engine repair general description
Engine recovery options
Engine Removal — Methods and Precautions
Engine Repair — Dismantling Sequence
Cylinder head — removal
Cylinder head — cleaning and inspection
Valves — service
Cylinder head — bulkhead
Piston/Connecting Rod Assembly — Removal
Parts of the cylinder block, crankshaft, bearings and connecting rod
Crankshaft — removal
Engine Block — Cleaning
Engine Block — Inspection
Camshaft — inspection
Piston/Connecting Rod Assembly — Inspection
Crankshaft — inspection
Main and connecting rod bearings — inspection
Piston rings — installation
Crankshaft — setting and monitoring the operating clearance of the main bearing
Piston/Connecting Rod Assembly — Installing and Checking Bearing Operating Clearance
Back cover and oil seal — installation
Engine Overhaul — Assembly Sequence
Starting and running after a bulkhead
Cooling and heating system
Cooling and Heating Specifications
General description of the cooling and heating system
Antifreeze — general description
Thermostat — replacement
Thermostat — check operation
Radiator — removal, maintenance and installation
Fan — removal and installation
Electric fan and related components — description, inspection and replacement of components
Water pump — check operation
Water pump — removal and installation
Heater blower motor — removal and installation
Air conditioning system — service
Fuel and exhaust system
Fuel and exhaust system specifications
General description of the fuel and exhaust system
Fuel pump — check
Fuel pump — removal and installation
Fuel line — installation and replacement
Fuel tank — removal and installation
Fuel tank — repair
Carburetor — removal and installation
Carburetor — repair and adjustment
Exhaust system components — removal and installation
Cold mode stabilization system stroke — check and adjustment
Air damper cable — removal, installation and adjustment
Engine electrical system
Engine electrical system specifications
Engine Electrical System Components
Ignition system — general description and precautions
Battery — removal and installation
Battery — starting from an external source
Battery cables — check and replace
Ignition system — check
Distributor — removal and installation
Slider — replacement
Distributor — removal and reassembly
Ignition Coil — Test
Ignition coil — removal and installation
Charging System — General Description and Precautions
Charging System — Check
Generator — removal and installation
Generator — replacement of brushes
Generator — Bulkhead
Engine Starting Systems — General Description
Starter — test on a car
Starter — removal and installation
Traction starter relay — removal and installation
Starter — brush replacement
Starter — test
Emission control system
General description of the emission management system
Details of emission control systems
Contactless ignition system
Air intake system
The system of impoverishment of the mixture when rolling
Positive Crankcase Ventilation (PCV)
Inlet flow temperature control system
Deceleration control system
Eco mode indication system
Transmission
Mechanical gearbox
Manual Transmission Specifications
General description of mechanical transmission
Transmission brackets inspection and replacement
Assembly of the gear lever — removal and installation
Transmission — removal and installation
Transmission — bulkhead
Output Shaft Assembly — Inspection and Overhaul
Input Shaft Assembly — Inspection and Overhaul
Differential — inspection and overhaul
Transmission — assembly
Transmission seals — replacement
Automatic gearbox
Automatic transmission specifications
General description of automatic transmission
Diagnostics — general information
Vacuum Diaphragm — Functional Check and Replacement
Automatic transmission parts
Kickdown mechanism — operation check and adjustment
The electromagnetic block of the mechanism of forced reverse gear shifting (kickdown) — checking the operation
Blocker — check operation and replacement
Transmission — removal and installation
Transmission seals — replacement
Thrust for switching driving modes — checking and adjusting
Oil pan gasket — replacement
Clutch and drive shafts
Clutch and drive shaft specifications
Clutch — general description
Clutch — check operation
Clutch pedal — removal and installation
Clutch cable — removal and installation
Clutch — removal, inspection and installation
Drive Shaft — General Description
Drive shaft and connecting shaft — removal and installation
Drive Shaft Cover — Replacement
Chassis
Brake system
Brake Specifications
General description of the braking system
Disc brake pads — replacement
Disc brake caliper — removal and installation
Disc brake caliper — bulkhead
Brake disc — inspection, removal and installation
Drum brake pads — replacement
The working brake cylinder of a drum brake — removal, overhaul and installation
Master cylinder — removal, reassembly and installation
Hoses and tubes of the brake system — inspection and replacement
Parking brake — operation check and adjustment
Brake pedal assembly — removal and installation
Parking brake assembly — removal and installation
Parking brake cables — removal and installation
Brake booster — inspection, removal and installation
Hydraulic system — pumping
Brake fluid level sensor — check operation
Dual Pressure Regulating Valve — Checking Operation, Removing and Installing
Suspension and wheels
Suspension and wheel specifications
Wheels and tires — general information
Wheel and tire — removal and installation
Suspension adjustment — general information
Suspension system — general description
Suspension System — Inspection
Anti-roll bar — removal and installation
Front lower control arm — removal, repair and installation
Front strut shock absorber assembly — removal and installation
Rear pillar assembly — removal, inspection and installation
Rear suspension, side and longitudinal balancers — removal and installation
Three-way damper control switches — check, remove and install
Suspension / shock absorber assembly — removal and repair
Rear wheel bearings — replacement
Rear stub axle fastener — removal and installation
Steering
Steering Specifications
Steering System — General Description
Steering wheel — removal and installation
Steering column — removal and installation
Swivel fist and hub — removal and installation
Tie Rod End — Removal and Installation
Rack and Pinion Boot Seals — Replace
Rack and steering gear assembly — removal and installation
Power steering pump — removal and installation
Bleeding power steering system
Body
Exterior (external elements)
Body — general description
Body — service
Hinges and Locks — Maintenance
Body repair — minor damage
Body repair — serious damage
Hood — removal and installation
Hood lock mechanism and release cable — removal and installation
Rear door shock absorber — removal and installation
Rear door — removal, installation and adjustment
Trunk lid — removal and installation
Rear compartment cover lock assembly — removal and installation
Rear Compartment Lid Impact Plate — Removal and Installation
Fuel Filler/Rear Compartment Opening Lever — Removal and Installation
Door glass and power window — removal and installation
Glass of the triangular window of the salon (coupe models) — removal and installation
Radiator grill — removal and installation
Radiator grille cover — removal and installation
Hood panel — removal and installation
Skirt front panel — removal and installation
Bumpers — removal and installation
Replacement of fixed panes
External door handle — removal and installation
Outside mirror — removal and installation
Central locking — general description
Doors — removal, installation, adjustment
Hatch — general description
Interior (internal elements)
Upholstery and rugs — maintenance
Vinyl Finish — Maintenance
Door trim panel — removal and installation
Trim connectors removal and installation
Console — removal and installation
Dashboard — removal and installation
Seats — removal and installation
Seat heaters — inspection and replacement of the element
Electrical equipment
Equipment and devices
Electrical system specifications
General description of the electrical system
Electrical System Troubleshooting — General Description
Fuses — general description
Fusible links general description
Adjustable Suspension Shock Actuator with Three Pin Connector — Check
Combined switch — removal and installation
Ignition lock / steering wheel lock — removal and installation
Radio and speakers removal and installation
Dashboard board — removal and installation
Front panel devices — removal and installation
Dashboard switches — removal and installation
Heater control — removal, installation and adjustment
Windshield wiper motor and traction assembly — removal and installation
Rear window wiper assembly — removal and installation
Electric radio antenna — removal and installation
Rear window defroster (electric type) — check and repair
Audible Warning System — General Description
Drive Speed Control System — General Description
Fuel and temperature gauges — check
Relay — identification and replacement
Speedometer drive cable — removal and installation
Washer pumps — removal and installation
Lighting and lamps
Headlight — removal and installation
Headlight adjustment
Bulb replacement
Bulb Test System — Precautions
Turn signal and alarm breaker — removal and installation
Castle lighting system — general description
Reversing lamp board — lens replacement
Electrical circuits
Wiring diagram information
Scheme 1: Starting and charging system (until 1985)
Scheme 2: Engine management system (until 1985)
Scheme 3: Indication and control system (until 1985)
Pattern 4: Windshield and headlight cleaners/washers
Pattern 5: Headlights, marker lights, parking lights, rear fog light, license plate light
Diagram 6: Direction indicators, hazard warning lights, horn, brake light and reversing lights
Plan 7: Heater and air conditioner (before 1985)
Plan 8: Heated rear window, cruise control and power sunroof (pre-1985)
Plan 9: Adjustable damper system, power mirrors and cigarette lighter (pre-1985)
Pattern 10: Clock, trunk lighting, ignition and door lock lighting, interior lighting (before 1985)
Pattern 11: Power windows and central locking
Scheme 12: Audio system (until 1985)
Diagram 13: Starting and Charging System
Diagram 14: Ignition System, Cooling Fan, Fuel Injection System and Idle Speed Boost
Diagram 15: Indication and control system
Pattern 16: Windshield and headlight cleaners/washers
Pattern 17: Headlights, marker, parking lights, rear fog light, license plate light
Diagram 18: Direction indicators, hazard warning lights, horn, brake light and reversing lights
Diagram 19: Heater and air conditioner
Pattern 20: Clock, trunk lighting, ignition and door lock lighting, interior lighting
Diagram 21: Rear defroster, power mirrors and cigarette lighter
Plan 22: Power windows and central locking
Diagram 23: Audio system and electrical antenna
Plan 24: Cruise control and power sunroof
Diagram 25: Automatic Suspension Adjustment System
Figure 26: Fuel economy indicator system
Figure 27: Starting and Charging System
Plan 28: Engine management system, cooling fan, ignition, fuel cut-off valve
Pattern 29: Windshield and headlight cleaners/washers
Diagram 30: Indication and control system
Capella 3 and 4 (1982-1992)
General information
User manual
General information about Mazda 626 cars
Car keys
Power windows with electric drive
Front seat adjustment
Rear door / trunk lid
Radiator shroud
Rear view mirrors
Height adjustable steering column
Refueling a car
Engine start
Transmission
Gearbox Specifications
Device for maintaining a constant speed (cruise control)
Lighting and light signaling
Glass cleaners and washers
Controls, instrumentation and equipment
Heating and ventilation
Interior lighting
Electric lifting and sliding sunroof
Parking brake
Starting the engine from an external current source
Starting the engine by towing
Vehicle identification numbers
Car operation tips
Technical data and characteristics of cars since 1984
Technical data and characteristics from 1988 release
Maintenance
Maintenance Specifications
Maintenance interval
Check of a technical condition and service of the engine
Checking tires and tire pressure
Checking the levels of operating fluids
Checking and servicing the battery
Checking, adjusting tension and replacing drive belts
Checking the cooling system
Checking and replacing hoses
Inspection and replacement of wiper blades
Chassis lubrication
Check of system of release of the fulfilled gases
Suspension and steering check
Checking the brake system
Checking the carburetor choke position
Checking and adjusting the idling speed of the engine crankshaft and the quality of the air-fuel mixture
Changing the oil filter and engine oil
Checking the power system
Checking the temperature regulator of the air sucked in by the engine
Checking the seals and protective covers of the constant velocity joints of the drive shafts
Wheel swap
Clutch pedal stroke adjustment
Changing transmission oil in a manual transmission
Replacing the working fluid in an automatic transmission
Coolant replacement
Rear wheel bearing adjustment and replacement
Replacing the air filter and crankcase ventilation (PCV) filter
Replacing the oxygen concentration sensor
Checking and replacing the crankcase ventilation valve (PCV)
Exhaust Gas Recirculation (EGR) Valve Check
Checking the evaporative emission system
Checking the ignition system
Adjustment of backlashes of valves and check of the moment of an inhaling of bolts of fastening of a head of the block of cylinders
Checking compression in the engine cylinders
Checking the lean air-fuel mixture system when coasting
Checks and adjustments (since 1984)
Adjustments and maintenance (since 1986)
Power unit
Gasoline engine
General information about gasoline engines
Technical data and characteristics of gasoline engines
Cylinder head cover — removal and installation
Removal and installation of casings of a gear belt of a drive of a camshaft
Removal, installation and adjustment of a tension of a gear belt of a drive of a camshaft
Timing belt driven pulley — removal and installation
Crankshaft pulley — removal and installation
Toothed belt drive pulley — removal and installation
Replacing the oil pump seal — removal and installation
Camshaft — removal and installation
Back cover — removal and installation
Valve drive mechanism — removal and installation
Replacing the front camshaft oil seal
Valves, springs and valve stem seals
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Rear timing belt cover — removal and installation
Oil pump — removal and installation
Oil pump repair
Flywheel, clutch and crankshaft rear oil seal
Flywheel ring gear replacement
Oil heat exchanger
Oil pan — removal and installation
Replacement of engine suspension elements without removing the engine from the car
Possible engine malfunctions, their causes and remedies
Engine overhaul (gasoline)
Removal and installation of the engine
Repair work possible without removing the engine from the car
General recommendations for engine overhaul
Engine Overhaul Alternatives
Engine Removal Safety Precautions
Disassembly sequence during engine overhaul
Dismantling of a head of the block of cylinders
Cleaning and checking the cylinder head
Valve repair
Cylinder head assembly
Removing pistons and connecting rods
Removing the crankshaft
Cylinder block cleaning
Checking the technical condition of the cylinder block
Checking the technical condition of the camshaft
Checking the technical condition of pistons and connecting rods
Checking the technical condition of the crankshaft
Checking main and connecting rod bearings
Installation of piston rings
Installing the crankshaft and checking the clearances of the main bearings
Installation of pistons assembled with connecting rods and checking the clearances of connecting rod bearings
Installing the rear oil seal and rear cover
Engine assembly sequence during overhaul
Starting the engine after repair and running it
Wear of the cylinder-piston group
Engine bearings
Timing belt of the timing mechanism drive
Engine valve repair
What you need to know when changing oil
What you need to know the owner of a car with an injection engine
Vehicles with a catalytic converter in the exhaust system
Timing belt guard (since 1986)
Crankshaft main bearing shells (since 1987)
Valve drive (since 1986)
Toothed belt (since 1986)
Diesel engine
General information about diesel engines
Removal and installation of a gear belt / installation of phases of gas distribution of the RF engine
Removal and installation of a toothed belt / installation of the gas distribution phases of the RF-N engine
Diesel engine preheating system
Removal of air from the fuel supply system
Check/replacement of the electromagnetic valve of a cut-off of fuel
Checking and adjusting the engine idling speed
Fuel injectors — removal and installation
RF engine vacuum pump — removal and installation
Cooling and heating
General information about the engine cooling system
General information about antifreeze
Thermostat — replacement and check
Radiator — removal, maintenance and repair
Radiator fan — removal, inspection and installation
Radiator fan motor
Radiator Fan Intermediate Relay
Thermal switch — check and replacement
Water pump — check, removal and installation
Heater fan motor — removal and installation
Air conditioning service
Check, removal and installation of the coolant temperature sensor (since 1984)
Supply system
General information about the power system
Fuel pump — check, removal and installation
Repair and replacement of fuel lines
Fuel tank — removal and installation
Carburetor — removal, inspection and installation
Engine crankshaft speed compensator at idle
Air flap control cable
Elements of the exhaust system
Malfunctions of the power system, their causes and methods of elimination
Carburetor — removal, inspection and installation (since 1984)
Multiport fuel injection system (since 1984)
Throttle assembly — removal, inspection and installation (since 1984)
Air valve (since 1984)
Fuel pump — check, removal and installation (since 1984)
Fuel injectors — check, removal and installation (since 1984)
Fuel pressure regulator (since 1984)
PBT system control unit (since 1984)
PBT accelerator cable adjustment (since 1984)
Checking the elements of the electronic injection control system (since 1984)
Engine warm-up valve adjustment (since 1984)
Load Control Valve Adjustment (since 1984)
Fuel injection system (since 1986)
Air supply system (since 1986)
Electronic control system (since 1986)
General diagnostics of the electronic fuel injection system (since 1986)
Pressure reduction in the power system (since 1986)
Checking the pressure in the power system (since 1986)
Elements of the fuel supply system (since 1986)
Elements of the air supply system (since 1986)
Pneumatic shock absorber (since 1986)
Idle speed compensation system (1986 and 1987)
Check, removal and installation of elements of an electronic control system (since 1986)
Turbocharger — check, removal and installation (since 1986)
Ignition system
General information about the ignition system and safety measures
Ignition distributor — removal and installation
Setting the ignition timing
Ignition distributor repair
Ignition coil — check, removal and installation
Ignition distributor (since 1985)
Fuel knock control system for turbocharged models (since 1986)
Emission reduction
General information about the emission control system
Electronic ignition system
Air injection system
Air-fuel mixture lean system when the vehicle is in neutral gear
Forced crankcase ventilation system
Automatic intake air temperature control system
A system for reducing toxicity when the throttle is abruptly closed
Economy Driving Display System
Fuel economy system (since 1984)
Air injection system (since 1984)
Air valves — removal and installation (since 1984)
Reed valves — removal and installation (since 1984)
Air nozzles — removal and installation (since 1984)
Three-way solenoid valve (since 1984)
Air injection system for 1986 and 1987 models
Evaporative Emission System (EEC) (since 1986)
Crankcase ventilation (PCV) system (since 1986)
Exhaust gas recirculation system (since 1986)
Transmission
Clutch
General information about the clutch
Checking clutch operation
Clutch pedal — removal and installation
Clutch cable — removal and installation
Clutch repair — removal, inspection and installation
Clutch elements for models since 1986
Mechanical gearbox
General information about manual transmission
Technical data for manual transmission
Gearbox Mounts — Check and Replace
Gear shift lever — removal and installation
Removal and installation of a transmission
Gearbox disassembly
Gearbox Assembly
Replacing gearbox seals
Automatic gearbox
General information about automatic transmission
General automatic transmission diagnostics
Checking and replacing the vacuum diaphragm
Checking and adjusting the downshift forced engagement mechanism
Checking the low gear solenoid
Checking and replacing the lock switch
Removal and installation of a transmission
Replacing gearbox seals
Checking and adjusting the shift cable
Replacing the oil pan gasket
Drive shafts
General description of drive shafts
Removing the drive shaft
Removing the intermediate shaft
Installation of an intermediate shaft
Installing the wheel drive shaft
Replacing the protective cover of the drive shaft
Chassis
Brake system
General information about the brake system
Replacing disc brake pads
Removal and installation of a support of disk brakes
Disc brake caliper repair
Brake disc — check and replacement
Replacement of drum brake pads
Working brake cylinder of drum brakes
Master brake cylinder — removal, repair and installation
Brake hoses and pipes
Parking brake — removal, inspection and installation
Brake pedal — removal, inspection and installation
Vacuum brake booster
Removing air from the hydraulic brake drive
Checking the brake fluid level sensor
Brake pressure regulator
Replacing brake pads on rear disc brakes (since 1984)
Removal and installation of a support of back disk brakes (since 1984)
Rear disc brake caliper repair (since 1984)
Anti-lock braking system (ABS) (since 1987)
Rear disc brakes (since 1987)
Suspension and wheels
Suspension tightening torques, Nm
General information about wheels and tires
Wheel replacement
Wheel alignment
General suspension information
Checking the front suspension
Stabilizer bar of the front suspension
Lower arm front suspension
Swivel and hub
Front shock absorber — removal, installation and repair
Three-stage front suspension damping control switches
Rear shock absorber strut — removal, installation and repair
Three-stage rear suspension damping control switches
Transverse and longitudinal rods of the rear suspension
Replacing the rear hub bearing
Rear hub support
Front suspension strut repair (since 1984)
Suspension elements for models since 1988
Steering
General information about steering
Steering wheel — removal and installation
Steering column — removal and installation
Tie rod end — removal and installation
Steering gear protective cover
Removal and installation of the steering mechanism
Power steering pump
Removing air from the hydraulic drive of the power steering
Power Steering Valve Adjustment (since 1984)
Body
Exterior (external elements)
Hood — removal, installation and adjustment
Hood lock and cable
Rear door — removal and installation
Trunk lid and lock
External door handle
Outside rear view mirror
Glass and power windows — removal and installation
Removal, installation and adjustment of the door position
Door position adjustment
Radiator cover
Fairing plate
Front trim panel
Bumpers — removal and installation
Fixed glass replacement
Sunroof — repair and replacement
Sunroof (since 1984)
Interior (internal elements)
Door upholstery — removal and installation
Central locking
Center console — removal and installation
Instrument panel — removal and installation
Seats — removal and installation
Repair and replacement of plastic elements (since 1984)
Door upholstery (since 1984)
Dashboard — removal and installation (since 1984)
Electrical equipment
Equipment and devices
General information about electrical equipment
Determination of the source of faults
Fuses and fuse links
Checking the drive of the suspension shock absorber adjustable in three directions
Combined switch — removal and installation
Ignition switch — removal and installation
Headlight with headlamp
Headlight with replaceable bulb
Headlight adjustment
Lamp replacement
Removal and installation of the radio receiver
Removing and installing speakers
Antenna with amplifier — removal and installation
Instrument cluster — removal and installation
Instrument Panel Switches
Heater control panel
Heater control cables
Windshield wipers and washers — removal and installation
Rear window heater
Sound alarm system
Constant speed control system (cruise control)
Removal and installation of the breaker of indexes of turn
Checking fuel level and coolant temperature sensors
Fuel level indicator
Fuel level sensor
Coolant temperature gauge
Coolant temperature sensor
Relay replacement
Lock lighting system
Checking the central relay (since 1984)
Fuse box (since 1984)
Headlights — removal and installation (since 1984)
Radio receiver — removal and installation (since 1984)
Instrument cluster — removal and installation (since 1984)
Instrument panel switches (since 1984)
Replacing card reader lamps (since 1984)
Digital clock (since 1984)
Location of the relay in the car (since 1984)
Power devices
General information and precautions
Checking the power supply system
Generator — removal and installation
Generator brush replacement
Generator repair with complete disassembly
Battery — removal and installation
Checking power wires
Checking the battery
Electrolyte Density Check
General information about the engine start system
Checking the starter motor without removing it from the car
Removal and installation of a starter
Starter pull relay
Starter motor brush replacement
Starter repair with complete disassembly
Electrical circuits
Symbols for electrical diagrams
Scheme 1. The system for charging the battery and starting the engine for models manufactured before 1985
Scheme 2. Engine management system for production models up to 1985
Scheme 3 and 4. Instrument cluster and sensors of production models before 1985
Scheme 5. Wipers and washers of the windshield and headlights of models without a switch block on the instrument panel (until 1985)
Scheme 6. Wipers and washers of the windshield and headlights of models with a block of switches on the instrument panel (until 1985)
Scheme 7. Head and position lighting, rear fog lights, license plate lighting...
Scheme 8. Head and position lighting, rear fog lights, license plate lighting...
Scheme 9. Indicator lamps for turning and emergency light signaling, sound signal...
Scheme 10. Indicator lamps for turning and emergency light signaling, sound signal, brake light...
Scheme 11. Heater and air conditioner of production models before 1985
Scheme 12. Rear window heater, cruise control and sunroof of production models before 1985
Scheme 13. Depreciation system, rear-view mirror drive and cigarette lighter for models manufactured before 1985
Scheme 14. Clock, trunk lighting, illumination of the ignition switch and the door lock cylinder...
Scheme 15. Power windows and central locking of production models before 1985
Scheme 16. Power windows and central locking of two-door models of production before 1985
Scheme 17. Audio system of production models before 1985
Scheme 18. The system for charging the battery and starting the engine of models with a distributed injection system
Schemes 19 and 20. Ignition system, radiator fan, multiport fuel injection system and engine warm-up in idle mode
Schemes 21 and 22. Sensors and warning system for models with a multiport fuel injection system
Scheme 23. Wipers and washers for the windshield, headlights and rear window of models with a multiport fuel injection system
Scheme 24. Head and side lighting, rear fog lights, license plate lighting...
Scheme 25. Control lamps of turn and emergency light alarm, sound signal, brake light...
Scheme 26. Heater and air conditioner of models with a system of distributed fuel injection
Scheme 27. Clock, trunk lighting, illumination of the ignition switch and the door lock cylinder...
Scheme 28. Rear window heater, rear-view mirrors and cigarette lighter for models with a multiport fuel injection system
Scheme 29. Power windows and central locking models with a multiport fuel injection system
Scheme 30. Power windows and central locking of two-door models with a multipoint injection system
Diagrams 31 and 32. Audio system and electrically driven antenna for models with a port injection system
Scheme 33. Cruise control and sunroof models with a multiport fuel injection system
Diagram 34. Suspension control system with automatic adjustment
Scheme 35. Fuel consumption control system for models with a multipoint fuel injection system
Scheme 36. Battery charging system and starting carburetor engines of models produced since 1986
Diagram 37. Engine control system, radiator fan, ignition system, fuel cutoff solenoid valve...
Scheme 38. Cleaners and washers of the windshield, headlights and rear window of models (since 1986) with carburetor engines
Scheme 39 and 40. Instrument cluster and sensors of production models before 1985
Scheme 41. Head and side lighting, rear fog lights, license plate lighting...
Scheme 42. Turn signal lamps and emergency light alarms, sound signal, brake light...
Scheme 43. Heater and air conditioner models (since 1986) with carburetor engines
Scheme 44. Clock, trunk lighting, illumination of the ignition switch and door lock cylinder...
Scheme 45. Rear window heater, rear-view mirrors and cigarette lighter for models (since 1986) with carburetor engines
Scheme 46. Cruise control and sunroof models (since 1986) with carburetor engines
Scheme 47. Power windows and central locking models (since 1986) with carburetor engines
Scheme 48. Power windows and central locking of two-door models (since 1986 of release) with carburetor engines
Scheme 49 and 50. Audio system and antenna with electric drive of models (since 1986 of release) with carburetor engines
Scheme 51. Suspension control system with automatic adjustment of models (since 1986 of release) with carburetor engines
Scheme 52. Econometer system for models (since 1986) with carburetor engines
Capella 5 (1991-1997)
General information
User manual
Overview of the interior of the car
Dashboard overview
Vehicle information plates
Automatic gear shift
Tips for driving a car
Dashboard
Warning lights in the cabin
Headlight control
Windshield wiper and washer
Rear window wiper and washer
Headlight washer
Rear window defroster
Flight computer
Outdoor temperature display
Clock — setting the time
Types of air conditioning system
Location and replacement of fuses
Vehicle identification number
Maintenance
Technical characteristics of vehicle components
Maintenance Schedule
Primary and secondary checks
Checking oil and fluid levels
Checking tire condition and tire pressure
Checking the fluid level of the power steering system
Checking the automatic transmission fluid level
Changing engine oil and oil filter
Checking the seat belts
Inspection and replacement of wiper blades
Checking, maintaining and charging the battery
Checking, adjusting the tension and replacing the drive belt
Checking and replacing hoses in the engine compartment
Checking the cooling system
Wheel swap
Checking the brake system
Checking the oil level of a manual transmission
Air filter replacement
Checking and replacing spark plugs
Checking and replacing elements of the ignition system
Checking and replacing the crankcase ventilation valve
Checking and adjusting the idle speed (models before 1997)
Checking and adjusting the ignition timing (models before 1997)
Replacing the coolant and flushing the cooling system
Brake Fluid Replacement
Steering and suspension check
Automatic transmission fluid change
Manual transmission oil change
Exhaust system check
Checking the power system
Checking and adjusting valve clearances (1998 models)
Fuel filter replacement
Helpful hints
Some tips for buying a car
Broken numbers
Buying an old car or a mysterious set of numbers and letters
Vehicle durability
On the parallelism of the bridges of the car and the trailer
Preparing your car for winter
Checking the operation of the car engine
What you need to know when changing oil
Owners of vehicles with diesel engines
How the air conditioner works, and what to do if it fails
Operating a car with an automatic transmission
Clutch slip and manual transmission
Features of the operation of the brake system
To understand why you need a shock absorber — try to ride without it
Car cosmetics
Features of the operation of the electrical equipment of the car
Power unit
Petrol engines 1.6 and 1.8
Specifications
Top dead center (TDC)
Valve cover — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Timing belt and sprockets
Camshaft seals
Rocker arms and camshafts — removal, inspection and installation
Valve springs, fasteners and gaskets
Cylinder head — removal and installation
Oil pan — removal and installation
Front cover — removal and installation
Oil pump — removal, inspection and installation
Front crankshaft oil seal
Flywheel — removal and installation
Rear crankshaft oil seal
Engine mounts — check and replace
Petrol engines 2.0
Specifications
Top dead center (TDC)
Cylinder head cover — removal and installation
Springs, retainers and valve seals
Timing belt and sprockets
Camshafts and tappets — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Front crankshaft oil seal
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel or drive plate — removal and installation
Rear crankshaft oil seal
Engine mounts — check and replace
2.5 petrol engines
Specifications
Top dead center of the first piston (TDC)
Cylinder head covers — removal and installation
Springs, retainers and valve seals
Timing belt and sprockets
Camshafts and tappets — removal, inspection and installation
Intake manifold — removal and installation
Exhaust manifolds — removal and installation
Cylinder heads — removal and installation
Front crankshaft oil seal
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Rear crankshaft oil seal
Engine mounts — check and replace
Overhaul engines 1.6 and 1.8
Specifications
Repair work without dismantling the engine from the car
General notes on engine overhaul
Engine Overhaul Alternatives
Dismantling the engine — methods and safety precautions
Engine disassembly sequence
Checking compression in the engine cylinders
Removal and installation of the engine
Preparing for an engine overhaul
Engine overhaul
Overhaul and check of the cylinder head
Valve repair
Cylinder head assembly
Removing pistons and connecting rods
Removing the crankshaft
Checking and cleaning the cylinder block
Cylinder honing
Checking pistons and connecting rods
Checking the crankshaft
Inspection of main bearings and connecting rod bearings
Engine assembly procedure
Installation of piston rings
Installing the crankshaft
Installation of a back epiploon of a cranked shaft
Installation of pistons and connecting rods
Starting the engine after repair and running in
Overhaul engines 2.0 and 2.5
Technical characteristics of 4-cylinder engines
Technical characteristics of 6-cylinder engines
Repair work without dismantling the engine from the car
General notes on engine overhaul
Engine Overhaul Alternatives
Engine disassembly sequence
Checking with a vacuum gauge
Cylinder compression check
Engine removal methods
Removal and installation of the engine
Overhaul and check of the cylinder head
Cylinder head assembly
Removing pistons and connecting rods
Removing the crankshaft
Checking the block of cylinders
Cylinder honing
Checking pistons and connecting rods
Checking the crankshaft
Inspection and selection of main bearings and connecting rod bearings
Checking camshafts and tappets
Installation of piston rings
Installing the crankshaft
Installation of pistons and connecting rods
Diesel engine 2.0
Specifications
Diesel maintenance and repair
Working principle of diesel engine
Front toothed belt, timing adjustment (RF engine)
Rear toothed belt — removal and installation (RF engine)
Toothed belt, timing adjustment (RF-N engine)
Preheating system
Checking the preheating device
Bleeding air from the fuel system
Checking and replacing the fuel shutoff solenoid valve
Checking and adjusting idle speed
Removal and installation of nozzles
Removing the vacuum pump (RF engine)
Diagnosis of malfunctions of the diesel engine power system
Engine electrics
Elements of battery recharging and ignition systems
Specifications
Battery — Check and Replace
Ignition system — check
Ignition coil — check and replacement
Electronic control unit of the ignition system
Ignition distributor — removal and installation
Battery Charging System — Check
Generator — removal and installation
Starter and engine starting system
Starter solenoid relay — removal and installation
Cooling system
Elements of the engine cooling system
Specifications
Thermostat — check and replacement
Cooling fans — check and replace
Radiator and expansion tank — removal and installation
Water pump — check and replace
Coolant temperature sensor
Engine oil cooler (6-cylinder models)
Electric circuit of the discharge fan motor
Blower motor — removal and installation
Heater and air conditioner control unit
Heater radiator — removal and installation
Air conditioner
Air conditioning and heating systems
Air Conditioning Compressor Clutch Circuit
Air Conditioning Dehumidifier
Air conditioner compressor
Air Conditioning Refrigerator
Air conditioning evaporator
Air conditioning expansion nozzle
Carburetor Nikki 30/34
Description of the design of the Nikki 30/34 carburetor
Specifications
The principle of operation of the Nikki 30/34 carburetor
Nikki carburetor identification
General maintenance
Carburetor adjustment
Checking carburetor elements
Troubleshooting
Power system (1.6 and 1.8)
General description of the power system
Specifications
Releasing pressure from the supply system
Fuel pump / pressure in the power system
Fuel pipes and connections
Removal and installation of the fuel pump
Fuel level sensor
Fuel tank — removal and installation
Air filter — removal and installation
Accelerator cable — removal and installation
Electronic fuel injection system
Checking and replacing elements of the injection system
Power system (2.0 and 2.5)
Elements of the fuel injection system
Specifications
Relieve pressure in the fuel system
Fuel pump and fuel pressure
Fuel pipes and pipe connections
Fuel gauge sensor
Fuel tank — removal, installation and repair
Air filter housing — removal and installation
Accelerator cable — replacement and adjustment
Electronic fuel injection system
Throttle cover — removal and installation
Fuel pressure regulator — removal and installation
Fuel line and injectors — removal and installation
Control system
Exhaust system elements
Exhaust system service
Emission control and engine management systems
Self-diagnosis system and fault codes
Central control unit — removal and installation
Throttle position sensor
Air flow sensor — check and replace
Intake air temperature sensor
Coolant temperature sensor
Crankshaft position sensor
Camshaft position sensor
Power steering system switch
Oxygen sensor — check and replace
Fuel detonation combustion sensor
Speed sensor — check and replacement
Air valve — check and replace
System of additional air supply at low speeds
Crankcase ventilation system
Exhaust gas recirculation system
Fuel vapor collection system
Stoplight switch
Catalytic Converter — Check and Replace
Transmission
Mechanical gearbox
Description of the manual transmission
Tightening torques for threaded connections
Gear shift lever
Shift lever cover
Gear shift rod
Reversing light switch
Removal and installation of mechanical transmission
Automatic gearbox
Description of automatic transmission
Tightening torques for threaded connections
Diagnostics of malfunctions of automatic transmission
Gear shift lever — removal and installation
Gearshift cable — removal and installation
Interlock system
Gearbox sensor
Drive axle seals — replacement
Removal and installation of automatic transmission
Clutch and axles
Specifications
Clutch test
Clutch Release Cylinders
Hydraulic clutch release drive system
Elements of the clutch mechanism — removal and installation
Release bearing and release bearing yoke
Clutch pedal adjustment
Interlock switch
Half shafts — removal and installation
Intermediate shaft — removal and installation
Anthers of semiaxes — replacement
Chassis
Brake system
Specifications
Anti-lock brake system (ABS)
Brake pads for disc brakes — replacement
Brake caliper — removal and installation
Brake disc — removal and installation
Brake shoes for drum brakes
Wheel cylinder — removal and installation
Master brake cylinder — removal and installation
Brake pipes and hoses
Bleeding the brake system
Vacuum booster — removal, inspection and installation
Height and free play of the brake pedal
Handbrake adjustment
Handbrake cables
Low brake fluid warning light switch
Suspension and wheels
Suspension and steering elements
Tightening torques, Nm
Front suspension strut — removal, inspection and installation
Replacing elements of the front suspension strut
Front suspension hub bracket
Front wheel hub and bearing
Stabilizer bar of the front suspension
Front suspension arm — removal and installation
Rear suspension strut — removal, inspection and installation
Rear wheel hub bracket — removal and installation
Rear wheel hub and bearing
Stabilizer bar of the rear suspension
Rear suspension arm — removal and installation
Tire size
Wheel alignment
Steering
Steering wheel — removal and installation
Steering column — removal and installation
Tie rod ends — removal and installation
Replacement of covers of the steering mechanism
Steering gear — removal and installation
Power Steering system Pump
Bleeding the power steering system
Body
Exterior (external elements)
General information about the body
Body maintenance and repair
Vinyl finish
Repair of minor body damage
Repair of significant damage to the body
Radiator Grille Replacement (Mazda 626 Model)
Hood — removal, installation and adjustment
Bumpers — removal and installation
Front fender — removal and installation
Plastic panel in front of the windshield
Rear-view mirrors — removal and installation
Interior (internal elements)
Rear door/boot lid support legs
Center console — removal and installation
Instrument panel trim elements — removal and installation
Steering column cover — removal and installation
Instrument panel — removal and installation
Seats — removal and installation
Doors and windows
Door trim panel — removal and installation
Doors — removal, installation and adjustment
Door lock, lock drum and handle — removal and installation
Door glass — removal and installation
Power window mechanism — removal and installation
Tailgate (Mazda 626 and MX-6 models)
Trunk lid lock and drum (Mazda 626 and MX-6 models)
Trunk lid/fuel flap opening cables
Rear door (Ford Probe models) — removal and installation
Tailgate lock and lock drum (Ford Probe models)
Electrical equipment
Equipment and devices
General description of electrical equipment
Finding the source of a malfunction in the electrical system
Fuses — location and replacement
Circuit breakers
Relay — check and replace
Turn Signal / Alarm Interrupter
Steering column switches
Ignition switch and lock drum
Switches on the instrument panel
Dashboard Tools
Instrument panel — removal and installation
Radio and speakers — removal and installation
Radio Antenna — Replacement
Headlight bulbs — replacement
Headlights
Headlight drive
Bulb replacement
Wiper motor — check and replacement
Horn of a sound signal — check and replacement
Daytime running lights
Rear window heater — check and repair
Cruise control system
Electric windows
Central locking and remote control of the central locking
Electric Rear View Mirror
Top hatch
Airbag — removal and installation
Electrical circuits
Wire Color Designations
Engine Start System — 1993-1997 Models release
Battery Charging System — 1993-1997 Models release
Engine Starting and Battery Charging Systems — 1998 Models
Engine management (4-cyl. engine, automatic transmission, 1993-1995)
Engine management (4-cyl. engine, manual transmission, 1993-1995)
Engine management (6-cyl. engine, 1993-1995)
Engine management (4-cyl. engine, automatic transmission, 1996-1997)
Engine management (4-cyl. engine, manual transmission, 1996-1997)
Engine management (6-cyl. engine, 1996-1997)
Engine management (4-cyl. engine, 1998)
Engine management (4-cyl. engine, 1996-1997)
Headlamps (1993-1994, with daytime running)
Headlights (1993-1994, without daytime running)
Headlights (1995-1997, with daytime running)
Headlights (1995-1997, without daytime running)
Headlights (1998, with daytime running)
Headlamps (1998, without daytime running)
External lighting fixtures (1993-1994)
External lighting fixtures (1995-1997)
External lighting fixtures (1998)
Reversing lights
Power windows (1993-1997)
Power windows (1998)
Central locking (models 1993-1997)
Remote control of the central lock (1995-1997)
Central locking (1998 models)
Interior lighting system (1993-1997)
Interior lighting system (1998)
Interior lighting fixtures
Instrument cluster gauges and warning lights (1993-1997)
Instrument panel gauges and warning lights (1998)
Cruise control system (1993-1994)
Cruise control system (1995-1997)
Cruise control system (1998)
Windshield wipers and washers
Furnace and air conditioning (with 4-cyl. engine, 1993)
Furnace and air conditioning (with 6-cyl. engine, 1993)
Furnace and air conditioning (with 4-cyl. engine, 1994-1997)
Furnace and air conditioning (with 6-cyl. engine, 1994-1997)
Stove and air conditioner (1998 models)
Stereo wiring diagram
Capella 6 (1997-2005, petrol)
General information
Introduction to guide
Introduction to Mazda 626 repair manual
Vehicle identification
Purchase of spare parts
Vehicle service technician
Tools needed for car repair
Protection of audio systems from theft
Starting the engine from a foreign battery
Lifting and towing a car
Automotive chemicals and lubricants
Safety during car repairs
User manual
Interior view of the cabin
Dashboard
Dashboard
Light indicators and signaling devices on the instrument panel
Devices in the car
Outdoor light switch
Windscreen wiper and washer switch
Instrument illumination brightness control
Alarm switch
Heating, ventilation and air conditioning in the cabin
Air conditioning with manual control
Air conditioning with automatic control
Some tips for the driver
Trailer towing
Features of driving a car with an automatic transmission
Features of the automatic transmission
Brake and traction control
Troubleshooting
General information about troubleshooting
Engine Troubleshooting
Diagnostics of the electrical equipment of the engine
Fuel system diagnostics
Cooling system diagnostics
Clutch Diagnostics
Mechanical transmission diagnostics
Automatic transmission diagnostics
Drive shaft diagnostics
Brake system diagnostics
Suspension and steering diagnostics
Maintenance
Current Maintenance Specifications
Engine compartment with V6 engine (Ford Probe shown)
4-cylinder engine compartment (1998 Mazda 626 shown)
Rear of the car — bottom view
Ford Probe, Mazda 626 and MX-6 Service Schedule
Introduction to Maintenance
Maintenance — general information
Fluid level check — every 400 km or weekly
Tire check — every 400 km or weekly
Checking the fluid level in the power steering reservoir — every 5000 km or every 3 months
Automatic transmission fluid level check — every 5000 km or every 3 months
Engine oil and oil filter change — every 5000 km or every 3 months
Seat belt check — every 25,000 km or annually
Inspection and replacement of wiper blades — every 10,000 km or every 6 months
Check, service and charge the battery — every 10,000 km or every 6 months
Checking, adjusting and replacing accessory drive belts
Checking and replacing hoses under the hood — every 10,000 km or every 6 months
Checking the cooling system — every 10,000 km or every 6 months
Periodic tire change — every 10,000 km or every 6 months
Brake system check — every 10,000 km or every 6 months
Checking the oil level in a manual transmission
Air filter replacement — every 50,000 km or every two years
Checking and replacing spark plugs
Check and replacement of components of system of ignition
Checking and replacing the crankcase ventilation valve
Checking and adjusting idle speed (1997 and earlier models)
Checking and Adjusting Ignition Timing (1997 and Earlier Models)
Maintenance of the cooling system (draining, flushing and filling)
Brake fluid change — every 50,000 km or every two years
Suspension and steering check — every 50,000 km or every two years
Automatic transmission fluid change — every 50,000 km or every two years
Manual transmission oil change — every 50,000 km or every two years
Exhaust system check — every 50,000 km or every two years
Fuel system check — every 50,000 km or every two years
Checking and adjusting valve clearances (models since 1998)
Fuel filter change — every 100,000 km or every four years
Power unit
4-cylinder engines
Technical data of the four-cylinder engine
General information about the repair of a four-cylinder engine
Repair operations performed without removing the engine
Setting pistons to top dead center (BMT)
Cylinder head cover — removal and installation
Springs and valve stem seals — replacement
Timing belt and sprockets — removal, inspection and installation
Camshafts and tappets — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Front crankshaft seal — replacement
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel (faceplate) — removal and installation
Rear crankshaft cuff — removal and installation
Power block supports — check and replacement
6-cylinder engines
Technical data of the six-cylinder engine
General information about the repair of a six-cylinder engine
Repair operations performed without removing the engine
Set piston #1 to top dead center (TDC)
Cylinder head covers — removal and installation
Springs and valve stem seals — replacement
Timing belt and sprockets — removal, inspection and installation
Camshafts and tappets — removal and installation
Intake manifold — removal and installation
Exhaust manifolds — removal and installation
Cylinder heads — removal and installation
Front crankshaft seal — replacement
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel / faceplate — removal and installation
Rear crankshaft seal — replacement
Power block supports — check and replacement
Engine overhaul
Technical data for overhaul of 4-cylinder engines
Technical data for overhaul of 6-cylinder engines
General information about engine repair
Oil pressure check
Cylinder compression check
Diagnosis with a vacuum gauge
Engine recovery options
Engine Removal — Methods and Precautions
Removal and installation of the engine
Engine repair — disassembly procedure
Cylinder head — disassembly
Cylinder head — cleaning and inspection
Valve maintenance
Cylinder head — assembly
Pistons and connecting rods — removal
Crankshaft — removal
Cylinder block — cleaning
Cylinder Block — Inspection
Cylinder honing
Pistons and connecting rods — inspection
Crankshaft — inspection
Main and connecting rod bearings — inspection and selection of liners
Camshafts and tappets — inspection
Engine Repair — Assembly Procedure
Piston rings — installation
Installing the crankshaft and checking the clearances in the main bearings
Rear cuff installation
Installing the connecting rod and piston group and checking the clearances in the connecting rod bearings
First start-up and running-in of the engine after repair
Cooling and ventilation
Technical data of the cooling and ventilation system
General information about the cooling and ventilation system
Coolant — basic information
Thermostat — check and replacement
Cooling fans and circuits — check and replace
Radiator and expansion tank — removal and installation
Water pump — check
Water pump — replacement
Coolant temperature indicator sensor — check and replace
Oil heat exchanger (V-shaped engines) — removal and installation
Heater fan and circuit — check
Heater fan — removal and installation
Heater and air conditioning control panel — removal and installation, adjustment of cables
Heater Radiator — Replacement
Air conditioning and heating system — check and service
A/C Compressor Clutch Engagement Circuit — Check
Receiver / dehumidifier of the air conditioning system — removal and installation
Air conditioning compressor — removal and installation
Air conditioning condenser — removal and installation
Air conditioning evaporator — removal and installation
Expansion nozzle (diffuser) of the air conditioning system — removal and installation
Power and exhaust systems
Technical data of power and exhaust systems
Basic information about power and exhaust systems
Relieve pressure in the fuel system
Fuel Pump/Fuel System Pressure — Check
Fuel lines and connections — repair and replacement
Fuel pump — removal and installation
Fuel level sensor in the tank ~ check and replace
Fuel tank — removal and installation
Cleaning and repairing the fuel tank — basic information
Air cleaner — removal and installation
Accelerator cable — removal, installation and adjustment
Electronic fuel injection control system — basic information
Electronic fuel injection control system — check
Throttle body — removal and installation
Fuel pressure regulator — removal and installation
Fuel rail and nozzles — removal and installation
Exhaust system maintenance — basic information
Engine electrics
Engine Electrical Specifications
General information about the electrical equipment of the engine
Battery — Check and Replace
Battery wires — check and replace
Ignition system — basic information
Ignition system — check
Ignition coil — check and replacement
Ignition control unit — check and replacement
Ignition distributor — removal and installation
Charging System — Basic Information and Cautions
Charging system — check
Generator — removal and installation
Starting system — basic information and precautions
Starter and its circuit — check
Starter — removal and installation
Traction starter relay — removal and installation
Control system
Basic information about the engine management system
On-Board Diagnostics and Fault Codes
Electronic control unit (BEU) — removal and installation
Throttle position sensor — check, adjust and replace
Mass Air Flow Sensor — Check and Replace
Inlet air temperature sensor — check and replace
Coolant temperature sensor — check and replace
Crankshaft position sensor — check and replace
Camshaft Position Sensor — Check and Replace
Steering hydraulic pressure sensor — check and replace
Oxygen sensor (O2S) — check and replace
Knock sensor — check and replace
Vehicle speed sensor — check and replace
Idle control valve — check and replace
Intake configuration control system (with V-engine)
Forced crankcase ventilation system
Exhaust gas recirculation system
Evaporative emission system
Brake pedal sensor — check and replace
Catalytic Converter — Check and Replace
Transmission
Mechanical gearbox
Mechanical transmission technical data
General information about manual transmission
Gearshift lever, its housing and rods — removal and installation
Reversing light switch — check and replace
Removal and installation of transmission
Transmission repair — general information
Automatic gearbox
Automatic transmission technical data
General information about automatic transmission
Automatic transmission diagnostics — basic information
Selector lever — removal and installation
Selector cable — removal, installation and adjustment
Locking system — general information, checking and replacing elements
Selector Position Sensor — Check and Replace
Transmission cuffs — replacement
Removal and installation of automatic transmission
Clutch and drive shafts
Technical data of clutch and drive shafts
Basic information about the clutch and drive shafts
Clutch — description and verification
Clutch master cylinder — removal and installation
Clutch slave cylinder — removal, repair and installation
Clutch Hydraulic System — Bleeding
Clutch components — removal, inspection and installation
Release bearing and clutch fork — removal, inspection and installation
Clutch pedal — adjustment
Clutch start switch — check, replace and adjust
Drive shafts — basic information and verification
Drive shafts — removal and installation
Intermediate shaft — removal and installation
Protective covers of the hinges of equal angular speeds of the drive shafts — replacement
Chassis
Brake system
Brake system technical data
Basic information of the brake system
Anti-lock braking system — basic information and fault codes
Disc brake pads — replacement
Disc brake caliper — removal and installation
Brake disc — check, removal and installation
Drum brake pads — replacement
Wheel cylinder — removal and installation
Master cylinder — removal and installation
Pipelines and hoses of the brake system — inspection and replacement
Hydraulic Brake System — Bleeding
Vacuum booster — check, removal and installation
Brake Pedal Height and Free Play — Adjustment
Parking brake — adjustment
Parking brake cable — replacement
Low brake fluid warning light switch — check and replace
Car suspension
Suspension and steering technical data
Suspension and steering basics
Front suspension strut — removal, inspection and installation
Strut spring — replacement
Swivel fist — removal and installation
Front hub and bearing assembly — removal and installation
Front anti-roll bar — removal and installation
Suspension arm — removal, inspection and installation
Ball joint — replacement
Rear suspension strut — removal, inspection and installation
Rear hub support — removal and installation
Rear hub and bearing assembly — removal and installation
Rear anti-roll bar — removal and installation
Rear suspension arms — removal and installation
Tires and wheels — basic information
Wheel alignment — basic information
Steering
Steering wheel — removal and installation
Steering column — removal and installation
Tie rod ends — removal and installation
Steering gear covers — replacement
Steering gear — removal and installation
Power steering pump — removal and installation
Steering Hydraulic System — Bleeding
Body
Exterior (external elements)
Basic information about the car body
Car body service
Plastic body panels — maintenance
Minor body damage — restoration
Repair of serious body damage
Radiator grille (Mazda 626 model) — replacement
Hood — removal, installation and adjustment
The lock and a cable of the lock of a cowl — removal and installation
Bumpers — removal and installation
Front fender — removal and installation
Hood fairing — removal and installation
Mirrors — removal and installation
Interior (internal elements)
Carpet and upholstery care
Center console — removal and installation
Front Panel Components — Removal and Installation
Facing of a steering column — removal and installation
Instrument panel — removal and installation
Seats — removal and installation
Doors, windows and locks
Hinges and locks — care
Windshield and Fixed Glass — Replacement
Door trim — removal and installation
Doors — removal, installation and adjustment
Door lock, lock cylinder and handles — removal and installation
Door glass — removal and installation
Window regulator — removal and installation
Trunk lid (Mazda 626 and MX-6) — removal, installation and adjustment
Lock and trunk lid lock cylinder (Mazda 626 and MX-6) — removal and installation
Tailgate/Tailgate and Fuel Door Lock Cables
Tailgate (Ford Probe) — removal, installation and adjustment
Tailgate Lock &Cylinder (Ford Probe)
Trunk Lid and Tailgate Support Racks (Probe and MX-6)
Electrical equipment
Equipment and devices
Basic information about on-board electrical equipment
Troubleshooting in electrical circuits — basic information
Fuses — basic information
Circuit breakers — basic information
Relay — basic information and verification
Turn signal and alarm relay — check and replace
Steering column switch combination — check and replace
Ignition switch and lock cylinder — check and replace
Dashboard switches — check and replace
Dashboard Indicators — Check
Dashboard — removal and installation
Car radio and speakers — removal and installation
Antenna — Replacement
Headlight bulbs — replacement
Headlights — adjustment
Headlights — replacement
Headlight Actuators (Probe Model Only) — Inspection and Replacement
Lamps — replacement
Sound signals — check and replace
Daytime running light control system — basic information
Rear window heater — check and repair
Cruise control system — description, check and adjustment of the cable
Power window system — description and verification
Central door locking system and remote control system
Mirrors with electric drive — description and verification
Electric sunroof — description and check
Airbag system — basic information, removal and installation
Electrical circuits
Wiring diagrams — basic information
Scheme of starting the engine and charging the battery — models from 1993 to 1997
Scheme of starting the engine and charging the battery — models from 1998
Engine management system — 4-cylinder models with automatic transmission from 1993 to 1995
Engine management system — 4-cylinder and manual transmission models from 1993 to 1995
V6 engine management system (models 1993-1995)
4-cylinder engine management system (models with automatic transmission 1996-1997)
4-cylinder engine management system (models with manual transmission 1996-1997)
V6 engine management system (1993-1995 models)
4-cylinder engine management system (models since 1998)
V6 engine management system (models since 1998)
Headlights (1993-1994 models) with daytime running low beam control
Headlights (1993-1994 models) without daytime running low beam control
Exterior Lighting — 1993-1994 Models
Headlamps (1995-1997 models) without daytime running low beam control
Headlights (1995-1997 models) with daytime running low beam control
Exterior Lighting — 1995-1997 Models
Headlamps (since 1998 models) with daytime running low beam control
Headlights (since 1998 models) without daytime running low beam assistant
Exterior Lighting — Models since 1998
Power windows — models since 1998
Central locking system — 1993-1997 models
Power windows — 1993-1997 models
Central locking remote control system — 1995-1997 models
Central locking — models manufactured since 1998
Interior lighting — 1993-1997 models
Instrument lighting — 1993-1997 models
Illumination of devices — production models since 1998
Instrument Cluster and Warning Lights — 1993-1997 Models
Instrument Cluster and Warning Lights — Models since 1998
Cruise Control System — 1993-1994 Models
Cruise Control System — 1995-1997 Models
Cruise control system — models from 1998
Washers and windshield wipers — models since 1993
Heater and Air Conditioning — 1993 4-Cylinder Models
Heater and Air Conditioning — 1993 V6 Models
Heater and air conditioning system — with 4-cylinder engine 1994-1997
Heater and air conditioning system — with V6 engine 1994-1997
Heater and air conditioning system — models since 1998
Stereo car radio
Mazda3 BK (2003-2009)
User manual
Vehicle description
Dimensions and general view of the car
Vehicle Specifications
Vehicle identification plate
Vehicle identification number (chassis number)
Engine number
Nameplate with recommended tire air pressure
Engine compartment
Recommended fuel
Recommendations for choosing engine oil viscosity
Air conditioning refrigerant
Keys, locks and alarms
Folding car key
Remote control of car central locking
Wearable card «Advanced Key»
Maintenance of wearable card «Advanced Key»
Wearable card «Advanced Key» coverage area
Locking and unlocking the doors, trunk lid and liftgate
Engine start
Remote control built into wearable «Advanced Key» card
Maintenance of the remote control
Replacing the remote control battery
Locking and unlocking locks with a key
Locking and unlocking the doors with the inside lock button
Central electric lock, anti-locking
Blocking of locks of rear doors from opening from inside of the car
Locking and unlocking the tailgate with the key
Opening the rear door of the luggage compartment
Closing the tailgate of the luggage compartment
Luggage compartment — slings and shelf
Trunk lid (sedan vehicles)
Opening the trunk lid by pressing the lock cylinder
Luggage compartment light
Locking and unlocking with buttons on the outside handles
Automatic locking function
Opening and closing the hood
Sunroof
Raising the rear edge of the hatch cover
Longitudinal movement of the manhole cover
Sunshade sunroof
The hatch and cover of the fuel tank filling neck
Electronic immobilizer (anti-theft system)
Burglar alarm (optional equipment)
Audible Alarm Conditions (Autonomous Siren)
Switching the alarm to the security mode
Disabling the vehicle intrusion sensor
Disarming the alarm
Turn off the alarm
Marking the presence of a security alarm on the car
Controls and instruments
Instrument cluster
Speedometer (speed measurement)
Odometer (mileage measurement)
Odometer switching modes
Tachometer (engine speed)
Coolant temperature gauge
Fuel gauge in the tank
Illumination of the instrument cluster
Alarms and indicators, audible warning signals
The display of the light indicator of not fastened seat belts
Audible alarms
Emergency light signaling
Central stalk switch for outdoor lighting
Light sensor
Headlights with xenon lamps
Far-near modes of switching of light of headlights
Turn signal control lever
Front fog light switch
Rear Fog Light switch
Windshield wipers
Windshield washers
Rear window wiper (hatchback vehicles)
Rear window washer (hatchback vehicles)
Rear window heater
Cigarette lighter and ashtray
Box for gloves and small luggage
Stowage compartment in the center console
Cargo loops in the luggage compartment («hatchback»)
Sun visors
Interior lamps
Plafonds for individual lighting
Electric windows
Opening and closing power windows from outside the vehicle
Exterior mirrors
Adjustment of rear-view mirrors
Folding rearview mirrors
Interior rearview mirror
Headlight glare reduction
Indication of time readings
Ambient temperature gauge
Parking brake system drive lever
Brake warning light or parking brake indicator
Checking the operation of the parking brake
Steering wheel adjustment
Detachable antenna
Air conditioning and heater
Ventilation deflector adjustment
Air conditioning system with manual control
Heating mode
Air cooling mode
Ventilation mode
Windshield Defrost Mode
Dry mode (with air conditioner on)
Automatic climate control system
Air recirculation mode (indicator on)
Fresh air mode (indicator off)
Operation of the automatic climate control system
Solar radiation sensor and temperature sensors
General recommendations for the operation of the air conditioner
Seat adjustment
Adjustment of the longitudinal position of the seats
Seat back tilt adjustment
Driver's seat height adjustment
Lumbar support adjustment (driver's seat)
Head restraint adjustment
Seat heating
Folding the rear seatback
Returning the rear seat backs to the upright position
Rear seat backrest latch (sedans)
Rear seat head restraint height adjustment
Installing a head restraint in the center passenger seat in the rear seat
Rear seat center armrest
Security systems
Seat belts — general information
Instructions for using seat belts
Automatic belt dispensing lock mode
Seat belts (except rear center seat belt)
Releasing the seat belt
Shoulder strap height adjustment
Pyrotechnic pretensioners and load limiters for front seat belts
Rear center seat belt (diagonal lap belt)
Airbag and seat belt pretensioner warning lamp
Child safety
Places for installing child restraints
Installing child restraints
Installing Child Restraints with Standard ISOFIX Mounting
Airbags — general information
Front Passenger Airbag Deactivator
Deactivating the front passenger airbags
Bringing the front passenger airbags to working condition
Operation of airbags
Airbag Deployment Conditions
Continuous monitoring of system status
Malfunction indicator of airbags / seat belt tensioners in front seats
Maintenance of airbags
Driving and operation
Engine start
Starting the engine with a regular key
Starting the engine with an auxiliary key with a wearable «Advanced Key» card
Stopping the engine with the auxiliary key
Manual transmission control
Automatic transmission control
Range switch lever lock (automatic transmission)
Disabling the range switch lever lock (automatic transmission)
Manual shift mode (automatic transmission)
Gear indicator (automatic transmission)
Switching to higher gears in manual mode (automatic transmission)
Switching to lower gears in manual mode (automatic transmission)
Second gear hold mode (automatic transmission)
Gearshift points (automatic transmission)
Power steering — general information
Power steering malfunction indicator
Vehicle stability control (cruise control)
Enable / disable cruise control
Setting the value of the stabilized speed
Increase in stabilized speed
Decreased stabilized speed
Deactivating the cruise control system
Traction Control System (TCS)
Anti-skid system (DSC)
Rear suspension stabilization
Drawbar hitch
Tips for towing a trailer
Faults en route
Spare wheel and tool kit
Transportable jack
Spare wheel
Replacing a defective wheel
Dismantling a defective wheel
Spare wheel installation
Engine overheating
Instructions for starting the engine when the air-fuel mixture is too rich (gasoline engine)
Starting the engine from an auxiliary battery
Car evacuation
Installing the towing eyelet in front of the vehicle
Maintenance
General information and safety measures during inspection and maintenance
Checking the engine oil level
Checking the coolant level
Checking the level of the working fluid in the power steering reservoir
Checking the automatic transmission fluid level
Checking and adjusting the parking brake
Steering wheel end play check
Oil filter replacement
Engine oil change
Checking the level and changing the oil in the manual transmission
Checking the liquid level of the windshield and headlight washers
Lubrication of friction units on the car body
Replacing the air cleaner filter element
Replacing the windshield wiper blades
Battery maintenance
Checking the electrolyte level
Battery charge
Tire pressure check
Periodic wheel changes
Lamps for lighting and light signaling devices
Replacement of xenon lamps
Replacement of halogen lamps
Replacement of lamps in external lighting and signaling devices
Replacing high beam headlight bulbs
Replacing headlight bulbs
Replacing the front fog lamps
Stop lamps, tail lamps, rear direction indicators (sedan)
Stop lamps, tail lamps (hatchback)
Reversing lamp / Rear Fog Lamp
Lamp of the central top stoplight
Lamps of registration plate lighting lanterns
Replacing the bulb in the rear dome light
Replacing fuses
Body protection against corrosion
Corrosion Prevention
Body washing and waxing
Removing stains from the body
Body polishing and waxing
Bumper Care
Car interior cleaning
Table 1.3. Refueling capacities of units and systems, recommended operating materials
Table 1.4. Requirements for oils and working fluids
Table 1.5. Piston characteristics
Table 1.6. Alarm system malfunctions
Table 1.7. Maintenance operations
Table 1.8. Fuse designation
Power unit
Engine device (gasoline)
General description of L8, LF and L3 engines
Cylinder Head Cover — Description
Cylinder Head — Description
Cylinder Head Gasket — Description
Cylinder Block — Description
Crankshaft and main bearing — description
Balancing block — description
The principle of operation of the balancing block
Vibration damper, crankshaft
Engine Front Cover — Description
Piston — description
Piston rings and piston pin — description
Connecting rod and connecting rod bearing — description
Valve mechanism — general information
Camshaft — Description
Camshaft sprocket — description
Crankshaft sprocket — description
Timing Drive Chain — Description
Timing chain tensioner
Valve, valve spring, slinger cap, valve guide
Valve lifter — description
The mechanism for changing the valve timing
Variable valve timing system
Structural diagram of the valve timing mechanism
The main characteristics of the mechanism for changing the valve timing
The design of the mechanism for changing the valve timing
Oil Control Valve (OCV)
Specifications of engines and its components
Engine repair (gasoline)
Checking the content of CO / CH in the exhaust gases
Compression measurement in engine cylinders
Checking the accessory drive belt
Drive Belt Replacement
Checking the automatic drive belt tensioner
Checking thermal gaps in the valve drive mechanism
Adjustment of thermal gaps in the valve drive mechanism
General information and safety precautions when removing the power unit
Sealant removal
Removal and installation of the power unit
Removing support No. 1
Removing the #4 engine mount bracket and #4 engine mount
Installing Engine Mount Bracket #3
Installing the #4 engine mount bracket and #4 engine mount
Installation of support No. 1
Checking the actuator for changing the valve timing (L3)
Removal and installation of the actuator for changing the valve timing (L3)
Timing Chain — Preliminary Operations
Removing the crankshaft pulley mounting bolt
Removing the chain tensioner
Removing the timing chain
Timing chain installation
Installing the engine front cover
Installation of a forward epiploon of a cranked shaft
Installing rubber engine mount #3 and engine mount #3
Installing the crankshaft pulley mounting bolt
Installing the cylinder head cover
Removal and installation of the control oil valve (OCV) (L3)
Check Oil Control Valve (OCV) (L3)
Spool Valve Operation Test (OCV) (L3)
Dismantling of a head of the block of cylinders
Dismantling of the block of cylinders
Checking the cylinder head
Checking the valve guide
Valve length measurement
Valve Stem Diameter Measurement
Measuring the inner diameter of the valve guide
Measuring valve guide protrusion
Valve Guide Replacement
Pressing in the valve guide
Valve seat inspection and repair
Checking the valve spring
Checking the camshaft
Measuring the diameter of the camshaft journal
Measuring the radial clearance of the camshaft journal
Measuring the axial clearance of the camshaft journal
Valve lifter check
Checking the block of cylinders
Checking the oil spray nozzle valve
Piston check
Checking the crankshaft
Measuring the amount of runout of the crankshaft
Measuring the diameters of the crankshaft journals
Measuring the radial clearance in the main bearings of the crankshaft
Checking the side clearance of the connecting rod
Connecting Rod Radial Clearance Measurement
Bolt check
Installing main bearing caps
Installation of piston rings
Piston Assembly
Connecting rod bearing and cap installation
Assembling the balancing block (L3 with variable valve timing)
Installation of drive plate (with automatic transmission), flywheel (with manual transmission)
Oil pan installation
Installing the oil seal
Installing the cylinder head
Installation of camshafts
Timing mechanism drive assembly
Removal and installation of the oil pump (diesel)
Diesel engine (Z6)
Diesel engine components
Checking the accessory drive belt
Drive Belt Replacement
Checking the automatic drive belt tensioner
Checking thermal gaps in the valve drive mechanism
Adjustment of thermal gaps in the valve drive mechanism
Cylinder compression check
Components of the valve timing drive chain
Removing the timing chain tensioner
Removing the timing chain
Installing the timing chain drive
Installing engine mount #3
Installation of a support of a bolt of fastening of a pulley of a cranked shaft
Installing the cylinder head cover
Final timing chain installation
Replacing the cylinder block gasket
Installing the camshaft bearing cap
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Removal and installation of the engine
Lubrication system
General information about the engine lubrication system
Oil pump — description
Oil pan — description
Oil Filter — Description
Oil Spray Nozzle Valve — Description
Oil Spray Nozzle Valve Operation
Oil pressure check
Engine oil change
Oil filter replacement
Removal and installation of the oil cooler
Removal and installation of the oil pan
Removal and installation of the oil pump
Installing an oil filter (diesel)
Disassembly, inspection and assembly of the oil pump (diesel)
Oil pressure test (diesel)
Engine oil change (diesel)
Removal and installation of the oil pallet (diesel)
Cooling system
General information about the engine cooling system
Cooling Radiator — Description
Fan, radiator cowl, coolant expansion tank
Thermostat — Description
Coolant Pump — Description
Checking the engine coolant level
Engine Coolant Replacement
Radiator cap check
Removal and installation of a radiator
Radiator check
Removal and installation of the thermostat
Thermostat check
Removal, check and installation of the pump of a cooling liquid
Engine Cooling System Components (Diesel)
Coolant Temperature Measurement (Diesel)
Engine Coolant Replacement (Diesel)
Removal and installation of the pump of a cooling liquid (diesel)
Fuel system
General information about the fuel system
Intake system — description
Key Features of Variable Air Duct (VAD) (L3)
System Actuator (VAD) (L3) — Description
System Solenoid Valve (VAD) (L3) — Description
System Check Valve (VAD) (L3) — Description
Fuel node — description
Fuel Pump Assembly — Description
Fuel System Components and Exhaust System
Fuel Leak Check
Performance check
Spray jet test
Removal and installation of the intake system (diesel)
Removal and installation of the regulator of idling (diesel)
Removal and installation of a pedal of management of giving of fuel (diesel)
Checking and adjusting the throttle cable (diesel)
Removal and installation of the block of the fuel pump (diesel)
Checking fuel leakage after installing the pump unit (diesel)
Removal and installation of a fuel nozzle (diesel)
Intake System Components (Diesel)
Exhaust system
General information about the exhaust system
Emission control system — description
Pulsation Damping Chamber — Description
Exhaust System Components
Removal and installation of the exhaust system
Removal and installation of the exhaust system (diesel)
Emission Control System (Diesel)
Engine electrical equipment
General information about the electrical equipment of the engine
Charging system — description
Ignition Coil — Description
Spark plug — description
Starter — description
Checking the ignition timing
Checking the idle speed
Checking the composition of the mixture at idle
Removal and installation of the ignition coil (diesel)
Checking the ignition coil with built-in power switch
Engine management system
General information about the engine management system
Camshaft Position Sensor (CMP)
Camshaft Position Sensor (CKP)
Idle Air Control (IAC)
Variable Performance Duct Control (VAD)
Variable Starting System (VIS)
Intake air mixing control system (VTCS)
Control of the mechanism for changing the valve timing
Fuel injection control
Air conditioning shutdown control
Electric fan control
Controller Area Network (CAN)
On-Board Diagnostic System
Codes of malfunctions of a control system
Vehicle Control System Components (Diesel)
Removing and installing the coolant temperature sensor (diesel)
Removal and installation of the crankshaft position sensor (diesel)
Removal and installation of the throttle position sensor (diesel)
Transmission
Clutch
General information about the clutch
Bleeding the hydraulic clutch release
Pedal Height Adjustment
Checking and adjusting the free play of the clutch pedal
Checking the clutch release position
Removal and installation of the clutch pedal
Removing and installing clutch hydraulic pipes
Removal and installation of the master cylinder of a drive of deenergizing of coupling
Removal, check and installation of coupling
Mechanical gearbox
General information about manual transmission
Checking and changing the oil in a manual transmission
Removal and installation of the vehicle speedometer sensor (without anti-lock braking system)
Oil seal replacement (differential)
Removal and installation of the mechanism of a gear change
Gear Selection Cable Installation Instructions
Clutch housing, disassembly of the main gear housing elements
Checking the elements of the input shaft
Assembly components of the differential
Installing gear bearings
Roll pin assembly
Bearing preload adjustment
Installing the differential in the clutch housing
Installing the final drive housing
Elimination of gaps of the primary, secondary shafts and the differential shaft of the final drive housing
Measurement of the load of the primary, secondary shafts and the differential shaft of the final drive housing
Specifications of a manual transmission
Automatic gearbox
General information about automatic transmission
The design and operation of the transmission mechanism
Electronic Control System (PCM)
Automatic transmission shift mechanism
The principle of operation of the automatic transmission shift mechanism
Switch lock test
Ignition key lock check
Checking the lock cable
Checking the selector lever
Gear selector cable adjustment
Transmission Range Switch Adjustment
Removal and installation of the selector lever
Installing the lock cable
FN4A-EL automatic transmission map
Electronic controls and their operation
Drive mechanism
General information about drive shafts
Front drive shaft design
Front wheel bearing clearance check
Removal and installation of a nave of a forward wheel
Rear wheel hub components
Checking the clearance in the rear wheel bearing
Removal and installation of a nave of a back wheel
Front Drive Shaft Components
Connecting shaft pre-check
Removal and installation of the front connecting shaft
Assembly and disassembly of the connecting shaft
Preliminary check of the drive shaft
Removal and installation of a power shaft (with a mechanical box)
Removal and installation of the drive shaft (with automatic transmission)
Disassembly and assembly of the drive shaft (with manual transmission)
Specifications of drive shafts
Table of signs of malfunctions of the drive mechanism
Chassis
Suspension and wheels
Preliminary check of wheel alignment
Adjusting the angle of rotation of the front wheels
Wheel alignment
Rear camber adjustment
Fully adjustable rear wheel alignment
Wheel balancing (16« and 17» alloy wheels)
Front Suspension — Description
Removing, checking and installing the front shock absorber and spring
Removal, check and installation of the forward stabilizer
Removal, check and installation of the forward top lever
Rear Suspension — Description
Removing, checking and installing the rear shock absorber
Removal and installation of a back coil spring
Removal and installation of the rear upper arm
Control and adjustment data for setting the front wheels (vehicle unloaded)
Wheel and tire sizes
Steering
General information about steering
Steering with variable characteristic (depending on engine speed)
Checking the hydraulic power steering fluid
Steering wheel free play check
Steering column check
Steering wheel force check
Supplemental Restraint System (SRS) Precautions
Removal, check and installation of a steering wheel and a steering column
Steering Gear and Tie Rod Components
Tie rod disassembly
Disassembly of the gear shaft and housing
Disassembly of the upper bearing and stuffing box
Dismantling the gland of the inner guide
Steering rack check
Checking the tie rod end
Steering rod check
Removal and installation of the hydraulic booster pump
Assembly of power steering pump components
Steering Gear Specifications
Possible malfunctions, their causes and remedies
Brake system
General information about the brake system
Safety brake pedal
Vacuum Brake Booster — Description
Brake Master Cylinder — Description
Pressure Regulator — Description
Brake Fluid Level Sensor — Description
Anti-Lock Braking System (ABS)
Dynamic Stability Management
DSC indicator lamp
DSC system switch, DSC system deactivation indicator lamp
Integrated stability control sensor
DSC HU/CM stability control unit
Emergency braking control
Controller Area Network (CAN)
On-board diagnostics of the brake system
Checking and adjusting elements of the brake system
Checking the level of brake fluid in the reservoir of the hydraulic drive of the working brake system
Removal of air from the brake system
Vacuum hose check valve (brake booster)
Removal and installation of a vacuum hose (brake booster)
Checking the brake pedal
Removing and installing the brake pedal
Removal and installation of the main brake cylinder
Liquid Level Sensor Check
Removal and installation of the vacuum amplifier of brakes
Checking the vacuum brake booster
Disassembly and assembly of the master cylinder
Removal and installation of a forward brake disk
Checking the brake disc and brake components
Replacing the front brake pads
Removal and installation of the back disk brake mechanism
Checking the parking brake system
Parking brake adjustment
Removal, check and installation of the rear ABS wheel speed sensor
Removal and installation of the hydraulic block of anti-blocking system of brakes
Specifications of brake system components
Purpose and functions of the DSC system
Possible malfunctions of the brake system, their causes and remedies
Body
Body elements
General information about the body
Body shell — features and crumple zones
Attached body components
Removal and installation of a cowl
Hood adjustment
Removal and installation of the front wing panel
Removal and installation of a forward bumper
Removal and installation of a back bumper
Removal and installation of an external mirror with the electric drive
Dismantling and assembly of an external mirror with the electric drive
Main features of the seats
Front seats — description
Rear seats — description
Folding the rear seat
Doors and windows
Front and rear door components
Removal and installation of a forward door
Removal and installation of a back door
Door adjustment
Tailgate adjustment
Removal and installation of glass of a forward door
Removal and installation of glass of a back door
Removal and installation of the block of a forward door
Removal and installation of the block of a back door
Main characteristics of power windows
Power window motor with servo
Door lock servo system
Removal and installation of a regulator of a window regulator with a servo drive
Removal and installation of the electric window regulator motor with a servo drive
Removing the windshield
Windshield installation
Exterior mirror
Air conditioning and heater
Air conditioning and heater — description
Refrigerant Handling Safety Precautions
Air filter
Air conditioning unit
Evaporator — description and operation
Expansion valve — description and principle of operation
Air conditioner condenser — description
Checking the heater core
Removal and installation of the rear air duct
Removal and installation of the air conditioning compressor
Disassembly and assembly of the overrunning clutch
Overrunning clutch adjustment
Overrunning clutch test
Removal, installation and check of the condenser
Removing and installing refrigerant lines (LF)
Air Conditioning Troubleshooting Index
Electrical equipment
Equipment and devices
General information about electrical equipment
Determination of the source of the malfunction
Fuses — description and replacement
Relay — general description
Immobilizer — enabling / blocking the key reprogramming function without using a special tool
Removal and installation of the ignition lock
Immobilizer reprogramming procedure
Power devices
Power supply system — general description
Battery — general description
Checking the battery state of charge
Battery test under load
Battery leakage current
Charging the battery
Charging a fully discharged battery
Battery care
Storage of the battery
Removing and installing the battery
Checking the generator on the car
Checking the current strength at the generator terminals
Removal and installation of the generator
Removal and installation of high-voltage wires
Checking the starter on a car
Starter test without load
Removal and installation of a starter
Checking battery voltage
Checking the voltage at the generator terminals
Lighting system
Location of outdoor lighting devices
Front combination lamp
Discharge headlight — description
The design and operation of a gas discharge headlight
Headlight fault detection function
Headlight leveling system
Driving light control system
Rear combination lamp and interior combination lamp
Removal and installation of the forward combined headlight
Headlight adjustment
Removal and installation of a lamp of a headlight
Removal and installation of a gas-discharge lamp of a headlight
Removal and installation of a lamp of a parking lantern
Removal and installation of the forward indicator of turn
Removal and installation of the lateral indicator of turn
Front fog light adjustment
Removal and installation of the rear combination lamp
Removal and installation of the internal combined lantern
Removal and installation of a lantern of illumination of license plate
Removing and installing an additional brake signal on the rear spoiler
Removal and installation of a forward lantern of illumination of salon
Removal and installation of the limit switch of a door
Removal and installation of a lamp of illumination of an ashtray
Removal and installation of a lamp of illumination of the lock of ignition
Removal and installation of a lamp of illumination of a ware box
Removal and installation of the operating switch of illumination on the panel of devices
Mazda 3 exterior lighting system
Voltage at the terminals of the lighting control switch on the instrument panel
Windshield wipers and washers
Windshield wipers and washers — general information
Removal and installation of the electric motor of a screen wiper of a windscreen
Dismantling and assembly of the electric motor of a screen wiper of a windscreen
Checking the windshield wiper motor
Removal and installation of the windshield wiper arm with a brush
Windscreen wiper arm adjustment with brushes
Removal and installation of the windshield washer motor
Checking the windshield washer motor
Removal and installation of a windshield washer jet
Cleaning the windshield washer jet
Removal and installation of a windshield washer hose
Removal and installation of the electric motor of a washer of back glass
Removal and installation of the lever of a back screen wiper with a brush
Rear wiper arm adjustment with brush
Removal and installation of a jet of a washer of back glass
Adjusting the operation of the rear window washer jet
Removal and installation of the headlamp cleaner motor
Voltage at the terminals of the power window main switch
Power window switch terminal voltages
Equipment checks
Instrument cluster I/O check mode
Front door speaker test
Checking the front speaker of the upper sound frequencies
Checking the antenna feeder
Checking the audio control switch
Checking the Power Window Motor
Checking the Power Window Master Switch
Checking the Power Window Switch
Checking the heated rear window filament
Checking the electrically adjustable exterior mirrors
Check of the switch of external mirrors with the electric drive
Checking the lock and rear door lock actuator
Checking the lock and the front door lock actuator
Checking the lighting control switch on the instrument panel
Mazda6 GG (2002-2008)
User manual
Vehicle description
Dimensions and general view of the car
Vehicle Specifications
Vehicle identification plate
Vehicle identification number (chassis number)
Engine number
Nameplate with recommended tire air pressure
Engine compartment
Recommended fuel
Recommendations for choosing engine oil viscosity
Air conditioning refrigerant
Keys, locks and alarms
Door lock control system
Folding key
Remote control of the car's central locking
Wearable card «Advanced Key»
Maintenance of wearable card «Advanced Key»
Wearable card «Advanced Key» coverage area
Locking and unlocking the doors, trunk lid and liftgate
Engine start
Remote control built into wearable «Advanced Key» card
Maintenance of the remote control
Replacing the remote control battery
Locking and unlocking locks with a key
Locking and unlocking the doors with the inside lock button
Central electric lock, anti-locking
Blocking of locks of rear doors from opening from inside of the car
Locking and unlocking the luggage compartment lid with the key
Opening the luggage compartment lid
Closing the luggage compartment lid
Luggage compartment light
Locking and unlocking with buttons on the outside handles
Automatic locking function
Opening and closing the hood
Sunroof
Raising the rear edge of the hatch cover
Longitudinal movement of the manhole cover
Sunshade sunroof
Knots of fastening of luggage arches
The hatch and cover of the fuel tank filling neck
Electronic immobilizer (anti-theft system)
Burglar alarm (optional equipment)
Audible Alarm Conditions (Autonomous Siren)
Switching the alarm to the security mode
Disabling the vehicle intrusion sensor
Disarming the alarm
Turn off the alarm
Marking the presence of a security alarm on the car
Controls and instruments
Vehicle controls
Instrument cluster
Speedometer (speed indicator)
Odometer (odometer)
Odometer switching modes
Tachometer (engine speed indicator)
Coolant temperature gauge
Fuel gauge in the tank
Illumination of the instrument cluster
Alarms and indicators, audible warning signals
The display of the light indicator of not fastened seat belts
Audible alarms
Emergency light signaling
Central stalk switch for outdoor lighting
Light sensor
Headlights with xenon lamps
Far-near modes of switching of light of headlights
Turn signal control lever
Front fog light switch
Rear Fog Light switch
Windshield wipers
Windshield wiper with adjustable pause in intermittent operation
Windshield washers
Rear window cleaner
Rear window washer (hatchback vehicles)
Rear window heater
Cigarette lighter and ashtray
Front and rear cupholders
Stowage compartment in control panel
Box for gloves and small luggage
Stowage compartment in the center console
Side compartment
Luggage compartment niche (station wagons)
Sun visors
Interior lamps
Plafonds for individual lighting
Door sill lights
Electric windows
Opening and closing power windows from outside the vehicle
Exterior mirrors
Adjustment of rear-view mirrors
Electric folding mirrors
Folding rear-view mirrors manually
Interior rearview mirror
Headlight glare reduction
Information display
Indication of time readings
Ambient temperature gauge
Parking brake system drive lever
Brake warning light or parking brake indicator
Checking the operation of the parking brake
Steering wheel adjustment
Detachable antenna
Air conditioning and heater
Ventilation deflector adjustment
Air conditioning system with manual control
Heating mode
Air cooling mode
Ventilation mode
Windshield Defrost Mode
Dry mode (with air conditioner on)
Automatic climate control system
Air recirculation mode (indicator on)
Fresh air mode (indicator off)
Operation of the automatic climate control system
Solar radiation sensor and temperature sensors
General recommendations for the operation of the air conditioner
Seat adjustment
Adjustment of the longitudinal position of the seats
Seat back tilt adjustment
Driver's seat height adjustment
Lumbar support adjustment (driver's seat)
Head restraint adjustment
Seat heating
Driver's seat setting programming
Using the Buttons on the Seat Base
Programming with the «Advanced Key» system card
Folding the rear seatbacks
Folding the rear seat on all-wheel drive station wagons
Folding rear seat (hatchback, front-wheel drive station wagon)
Folding the cushions and backrests of the rear seat
Rear seat head restraint height adjustment
Installing a head restraint in the center passenger seat in the rear seat
Central armrest of the rear seat
Security systems
Seat belts — general information
Instructions for using seat belts
Automatic belt dispensing lock mode
Fastening the seat belt (except for the center belt in the rear seat)
Releasing the seat belt
Shoulder strap height adjustment
Pyrotechnic pretensioners and load limiters for front seat belts
Rear center seat belt (diagonal lap belt)
Sedan and hatchback vehicles
Station wagon cars
Airbag and seat belt pretensioner warning lamp
Child safety
Places for installing child restraints
Installing child restraints
Installing Child Restraints with Standard ISOFIX Mounting
General information about airbags
Front Passenger Airbag Deactivator
Deactivating the front passenger airbags
Bringing the front passenger airbags to working condition
Operation of airbags
Airbag Deployment Conditions
Continuous monitoring of system status
Malfunction indicator of airbags / seat belt tensioners in front seats
Maintenance of airbags
Driving and operation
Engine start
Starting the engine with a regular key
Starting the engine with an auxiliary key with a wearable «Advanced Key» card
Stopping the engine with the auxiliary key
Manual transmission control
Automatic transmission control
Locking the range switch lever
Disabling the Range Lever Lockout
Manual shift mode
The indicator of the included transmission
Upshifting in manual mode
Downshifting in manual mode
2nd gear hold mode
Gearshift moments (2WD part-wheel drive vehicles)
Gearshift moments (4WD four-wheel drive cars)
Power steering
All-wheel drive transmission (4WD)
All-wheel drive transmission malfunction indicator
Vehicle stability control (cruise control)
Enable / disable cruise control
Setting the value of the stabilized speed
Increase in stabilized speed
Decreased stabilized speed
Deactivating the cruise control system
Traction Control System (TCS)
Anti-skid system (DSC)
Rear suspension stabilization
Drawbar hitch
Tips for towing a trailer
Faults en route
Spare wheel and tool kit
Transportable jack
Spare wheel
Replacing a defective wheel
Dismantling a defective wheel
Spare wheel installation
Engine overheating
Instructions for starting the engine when the air-fuel mixture is too rich (gasoline engine)
Starting the engine from an auxiliary battery
Car evacuation
Installing the towing eyelet in front of the vehicle
Evacuation of Mazda 6 MPS
Maintenance
General information and safety measures during the inspection and maintenance of the car
Checking the engine oil level
Checking the coolant level
Checking the level of the working fluid in the power steering reservoir
Checking the automatic transmission fluid level
Checking the automatic transmission fluid level on 4WD vehicles
Checking the liquid level of the windshield and headlight washers
Lubrication of friction units on the car body
Replacing the air cleaner filter element
Replacing the windshield wiper blades
Battery maintenance
Checking the electrolyte level
Battery charge
Tire pressure check
Periodic wheel changes
Location of outdoor lighting devices
Replacement of xenon lamps
Replacement of halogen lamps
Replacing high beam headlight bulbs
Replacing low beam headlight bulbs
Replacing front fog lamps and front position lamps
Replacing front turn signal bulbs
Replacement of lamps of lateral repeaters of indexes of turn
Replacing brake/tail light bulbs, rear turn signal bulbs
Replacing the reversing lamp and rear fog lamp bulbs (sedans)
Replacing the lamp of the central upper brake light (vehicles with a body «sedan»)
Replacing the license plate light bulb
Replacing the lamp of the upper dome light / lanterns of local lighting
Electrical fuses
Replacing fuses
Body protection against corrosion
Corrosion Prevention
Washing and waxing
Stain removal
Polishing and waxing
Bumper Care
Car interior cleaning
Genuine leather upholstery cleaning
Carpet cleaning
Seat belt cleaning
Glass washing
Power unit
Engine device
General description of L8, LF and L3 engines
Cylinder head cover
Cylinder head
Cylinder head gasket
Cylinder block
Crankshaft and main bearing
Balancing block
The principle of operation of the balancing block
Vibration damper, crankshaft
Front engine cover
Piston — design description
Piston rings and piston pin
Connecting rod and connecting rod bearing
Valve mechanism — general information
Camshaft
Camshaft sprocket
Crankshaft sprocket
Gas distribution mechanism drive chain
Timing chain tensioner
Valve, valve spring, slinger cap, valve guide
Valve tappet
The mechanism for changing the valve timing
Variable valve timing system
Scheme of the mechanism for changing the valve timing
The main characteristics of the mechanism for changing the valve timing
The design of the mechanism for changing the valve timing
Oil Control Valve (OCV)
Engine repair
L8 and LF Models Engines — General Information
Checking the content of CO / CH in the exhaust gases
Compression measurement in engine cylinders
Checking the accessory drive belt
Drive Belt Replacement
Checking the automatic drive belt tensioner
Checking thermal gaps in the valve drive mechanism
Adjustment of thermal gaps in the valve drive mechanism
General information and safety precautions when removing the power unit
Sealant removal
Removing the power unit
Removing engine mount #1
Removing the #4 engine mount bracket and #4 engine mount
Installing Engine Mount Bracket #3
Installing the #4 engine mount bracket and #4 engine mount
Installing engine mount #1
Checking the actuator for changing the valve timing (L3)
Removal and installation of the actuator for changing the valve timing (L3)
Timing gear drive chain — preliminary operations
Removing the crankshaft pulley mounting bolt
Removing the chain tensioner
Removing the timing chain
Timing chain installation
Installing the engine front cover
Installation of a forward epiploon of a cranked shaft
Installing rubber engine mount #3 and engine mount #3
Installing the crankshaft pulley mounting bolt
Installing the cylinder head cover
Removal and installation of the control oil valve (OCV) (L3)
Check Oil Control Valve (OCV) (L3)
Operation test of the spool valve (OCV) (L3)
Dismantling of a head of the block of cylinders
Dismantling of the block of cylinders
Checking the cylinder head
Checking the valve guide
Valve length measurement
Valve Stem Diameter Measurement
Measuring the inner diameter of the valve guide
Measuring valve guide protrusion
Valve Guide Replacement
Pressing in the valve guide
Valve seat inspection and repair
Checking the valve spring
Checking the camshaft
Measuring the diameter of the camshaft journal
Measuring the radial clearance of the camshaft journal
Measuring the axial clearance of the camshaft journal
Valve lifter check
Checking the block of cylinders
Checking the oil spray nozzle valve
Checking the crankshaft
Measuring the amount of runout of the crankshaft
Measuring the diameters of the crankshaft journals
Measuring the radial clearance in the main bearings of the crankshaft
Checking the side clearance of the connecting rod
Connecting Rod Radial Clearance Measurement
Checking the cylinder head bolts
Installing main bearing caps
Installation of piston rings
Piston Assembly
Connecting rod bearing and cap installation
Assembling the balancing block (L3 with a mechanism for changing the valve timing
Installing drive disc (with automatic transmission), flywheel (with manual transmission)
Oil pan installation
Cylinder head assembly
Timing mechanism drive assembly
Technical data of the mechanical part of engines of models L8, LF, L3
Lubrication system
Lubrication system — general information
Oil pump — general information
Oil pan — general information
Oil filter — general information
Spray nozzle valve
Oil Spray Nozzle Valve Operation
Oil pressure check
Engine oil change
Oil filter replacement
Removal and installation of the oil cooler
Removal and installation of the oil pan
Removal and installation of the oil pump
Cooling system
Cooling system — general information
Radiator — general information
Fan, radiator cowl, coolant expansion tank
Thermostat — general information
Coolant pump — general information
Cooling system components
Checking the engine coolant level
Engine Coolant Replacement
Radiator cap check
Removal and installation of a radiator
Radiator check
Removal and installation of the thermostat
Thermostat check
Removal, check and installation of the pump of a cooling liquid
Fuel system
Fuel system — general information
Intake system — general information
Key Features of Variable Air Duct (VAD) (L3)
System Actuator (VAD) (L3)
System solenoid valve (VAD) (L3)
System check valve (VAD) (L3)
Fuel node — general information
Fuel pump unit — general information
Fuel and exhaust system components
Fuel Leak Check
Fuel System Performance Test
Spray jet test
Exhaust system
Exhaust system and emission reduction system
Toxicity reduction system
Pulsation dampening chamber
Exhaust System Components
Exhaust system check
Removal and installation of the exhaust system
Electrical equipment of engines
Electrical equipment of engines — general information
Charging system — general information
Ignition coil — general information
Spark plug — general information
Starter — general information
Checking the ignition timing
Checking the idle speed
Checking the composition of the mixture at idle
Control system
Engine Management System Components
Camshaft position sensor (CMP)
Camshaft position sensor (CKP)
Idle Air Control (IAC)
Variable Performance Duct Control (VAD)
Variable Starting System (VIS)
Intake air mixing control system (VTCS)
Control of the mechanism for changing the valve timing
Fuel injection control
Air conditioning shutdown control
Electric fan control
Controller Area Network (CAN)
On-Board Diagnostic System
Emission related diagnostic codes
Codes of malfunctions of a control system of the engine
Transmission
Clutch
General information about the clutch
Bleeding the hydraulic clutch release
Pedal Height Adjustment
Checking and adjusting the free play of the clutch pedal
Checking the clutch release position
Removal and installation of the clutch pedal
Removing and installing clutch hydraulic pipes
Removal and installation of the master cylinder of a drive of deenergizing of coupling
Removal, check and installation of coupling
Mechanical gearbox
General information about manual transmission
Checking and changing the oil in a manual transmission
Removal and installation of the vehicle speedometer sensor (without anti-lock braking system)
Oil seal replacement (differential)
Removal and installation of the mechanism of a gear change
Gear Selection Cable Installation Instructions
Clutch housing, disassembly of the main gear housing elements
Checking the elements of the input shaft
Assembly components of the differential
Installing gear bearings
Roll pin assembly
Bearing preload adjustment
Installing the differential in the clutch housing
Installing the final drive housing
Elimination of gaps of the primary, secondary shafts and the differential shaft of the final drive housing
Measurement of the load of the primary, secondary shafts and the differential shaft of the final drive housing
Automatic gearbox
General information about automatic transmission
The design and operation of the transmission mechanism
Electronic Control System (PCM)
Automatic transmission shift mechanism
The principle of operation of the automatic transmission shift mechanism
Switch lock test
Ignition key lock check
Checking the lock cable
Checking the selector lever
Gear selector cable adjustment
Transmission Range Switch Adjustment
Removal and installation of the selector lever
Installing the lock cable
Drive shafts and hubs
General information about drive shafts
Front drive shafts
Front wheel bearing clearance check
Removal and installation of a nave of a forward wheel
Rear wheel hub components
Checking the clearance in the rear wheel bearing
Removal and installation of a nave of a back wheel
Front Drive Shaft Components
Connecting shaft pre-check
Removal and installation of the front connecting shaft
Assembly and disassembly of the connecting shaft
Components of the front drive mechanism (manual transmission)
Preliminary check of the drive shaft (manual box)
Removal and installation of the front drive shaft (manual box)
Front Drive Shaft Components (Automatic)
Removal and installation of the front drive shaft (automatic transmission)
Removal and installation of a power shaft (mechanical box)
Chassis
Suspension and wheels
General information about car suspension
King pin geometry
Low Friction Ball Joint
Shock absorber and coil spring
Preliminary check of wheel alignment
Adjustment of the maximum angle of rotation of the front wheels
Full front wheel alignment adjustment
Front camber adjustment
Fully adjustable rear wheel alignment
Wheel balancing (16« and 17» alloy wheels)
Removing, checking and installing the front shock absorber and spring
Removal, check and installation of the forward top lever
Removal, check and installation of the forward stabilizer
Rear Suspension Components
Rear camber adjustment
Adjustment of a convergence of back wheels
Removing, checking and installing the rear shock absorber
Removal and installation of a back coil spring
Removal and installation of the rear upper arm
Steering
General information about steering
Steering with variable characteristic (depending on engine speed)
Checking the hydraulic power steering fluid
Steering wheel free play check
Steering column check
Steering wheel force check
Supplemental Restraint System (SRS) Precautions
Removal, check and installation of a steering wheel and a steering column
Tie rod disassembly
Disassembly of the gear shaft and housing
Disassembly of the upper bearing and stuffing box
Dismantling the gland of the inner guide
Steering rack check
Checking the tie rod end
Steering rod check
Removal and installation of the hydraulic booster pump
Assembly of power steering pump components
Brake system
General information about the brake system
Safety Brake Pedal — Description
Vacuum Brake Booster — Description
Brake Master Cylinder — Description
Pressure Regulator — Description
Brake Fluid Level Sensor — Description
Anti-lock braking system (ABS) — description
Dynamic Stability Management — Description
DSC Warning Light — Description
DSC system switch, DSC system deactivation indicator lamp
Integrated stability control sensor
DSC HU/CM stability control unit
Emergency braking control
Controller Area Network (CAN)
On-board diagnostics of the brake system
Checking and adjusting elements of the brake system
Checking the level of brake fluid in the reservoir of the hydraulic drive of the working brake system
Brake Hoses — Check
Removal of air from the brake system
Vacuum hose check valve (brake booster)
Checking the brake pedal height
Adjusting the height of the brake pedal
Checking the brake pedal clearance
Adjustment of a backlash of a pedal of a brake
Pedal-to-floor clearance check
Checking the brake light switch
Removing and installing the brake pedal
Removal and installation of the main brake cylinder
Liquid Level Sensor Check
Disassembly and assembly of the master cylinder
Removal and installation of a forward brake disk
Checking the brake disc and brake components
Replacing the front brake pads
Checking the parking brake system
Removal, check and installation of the rear ABS wheel speed sensor
Body
Exterior (external elements)
Specification of body parts
Design of a car with a body «sedan»
The design of the car with a body «hatchback»
The main characteristics of the body frame
Body frame deformation zone
Car cabin — device
Radiator frame panel and front bumper reinforcement
Mounted and decorative body components
Removal and installation of a cowl
Hood adjustment
Removal and installation of the front wing panel
Removal and installation of a forward bumper
Disassembly and assembly of the front bumper
Removal and installation of a back bumper
Removal and installation of a back slip
Removal and installation of a back spoiler
Exterior mirror
Removal and installation of an external mirror with the electric drive
Dismantling and assembly of an external mirror with the electric drive
Elimination of small scratches on the body
Body dent repair
Repair of through corrosion damages and holes
Body polishing and painting
Repair in case of significant damage to the body
Interior (internal elements)
Removal and installation of a forward seat belt
Removal and installation of a back lateral seat belt
Removal and installation of a back central seat belt
Removing and installing the front buckle
Removing and installing the rear buckle
Seat Belt Check
Main features of the seats
Front seats
Rear seats
Seat folding
Doors and windows
Front and rear door components
Removal and installation of a forward door
Removal and installation of a back door
Removal and installation of glass of a forward door
Removal and installation of glass of a back door
Removal and installation of the block of a forward door
Removal and installation of the block of a back door
Main characteristics of power windows
Power window motor with servo
Door lock servo system
Removal and installation of a regulator of a window regulator with a servo drive
Removal and installation of the electric window regulator motor with a servo drive
Disassembly and assembly of the trunk lid
Rear window heater
Sunroof
Removal and installation of a hatch deflector
Removal and installation of hatch glass
Sunroof adjustment
Air conditioning and heater
Air conditioner and heater specifications
Air filter
Air conditioning unit
Air conditioner evaporator
Expansion valve
Air conditioner condenser
Air conditioner control system
Climate control unit
Checking the heater core
Removal and installation of the rear air duct
Removal and installation of the air conditioning compressor
Disassembly and assembly of the overrunning clutch
Removing the clutch bolt
Overrunning clutch adjustment
Overrunning clutch test
Electrical equipment
Equipment and devices
General information about electrical equipment
Determining the source of the fault
Fuses — description and replacement
Relay — purpose and location
Removal and installation of the sensor of the security alarm system
Removal and installation of a siren of the security alarm system
Immobilizer — enabling / blocking the key reprogramming function without using WDS or equivalent
Removal and installation of the ignition lock
Immobilizer reprogramming procedure
Replacing or registering an additional key
Removal and installation of the module of the central panel
Disassembly and assembly of the center panel module
Disassembly and assembly of the audio unit
Removing and installing front door speaker
Removal and installation of the loudspeaker of a back door
Removing and installing a tweeter speaker
Removing and installing the noise suppression filter
Removing and installing roof antenna
Car instrument cluster
Indication and alarm system
Wiring diagram of the security system
Center Panel Module — Key Features
Remote control and remote control socket
Passive safety system — general information
Side airbag module
Pretensioner seat belt components
Instructions for using seat belts
Automatic belt dispensing lock mode
Seat belt with pretensioner
Power devices
Power supply system — general information
Battery — general information
Checking the battery state of charge
Charging the battery
Charging a fully discharged battery
Battery care
Checking a fully charged battery
Removing and installing the battery
Checking the generator on the car
Checking the Battery Charge Indicator
Checking the current strength at the generator terminals
Removal and installation of the generator
Removal and installation of high-voltage wires
Checking the starter on a car
Starter test without load
Removal and installation of a starter
Lighting system
Car exterior lighting system
Front combination lamp
The design and operation of a gas discharge headlight
Headlight fault detection function
Headlight leveling system
Headlight operation when changing vehicle load
Headlight operation while driving
Driving light control system
Rear combination lamp and interior combination lamp
Interior lighting system
Removal and installation of the forward combined headlight
Headlight adjustment
Headlight high beam adjustment
Removal and installation of a lamp of a headlight
Removal and installation of a gas-discharge lamp of a headlight
Removal and installation of a high beam lamp
Removal and installation of a lamp of a parking lantern
Removal and installation of the forward indicator of turn
Removal and installation of the lateral indicator of turn
Front fog light adjustment
Removal and installation of a lamp of a forward fog lamp
Removal and installation of the rear combination lamp
Removal and installation of the internal combined lantern
Removal and installation of an additional signal of braking
Removing and installing an additional brake signal on the rear spoiler
Removal and installation of an additional lantern of braking
Removal and installation of a lantern of illumination of license plate
Removal and installation of a forward lantern of illumination of salon
Removal and installation of the limit switch of a door
Removal and installation of a lamp of illumination of an ashtray
Removal and installation of a lamp of illumination of the lock of ignition
Removal and installation of a lamp of illumination of a ware box
Removal and installation of the operating switch of illumination on the panel of devices
Windshield wipers and washers
General information about windshield wipers and washer
Removal and installation of the electric motor of a screen wiper of a windscreen
Dismantling and assembly of the electric motor of a screen wiper of a windscreen
Checking the windshield wiper motor
Removal and installation of the windshield wiper arm with a brush
Windscreen wiper arm adjustment with brushes
Removal and installation of the windshield washer reservoir
Removal and installation of the windshield washer motor
Checking the windshield washer motor
Removing and installing washer fluid level sensor
Removal and installation of a windshield washer jet
Cleaning the windshield washer jet
Removal and installation of a windshield washer hose
Removal and installation of the electric motor of a washer of back glass
Removal and installation of the lever of a back screen wiper with a brush
Rear wiper arm adjustment with brush
Removal and installation of a jet of a washer of back glass
Rear window washer jet adjustment
Removal and installation of the headlamp cleaner motor
CX-5KE (2012-2017)
General information
Introduction to the guide
Emergency stop car
Spare wheel and tool kit
Replacing a damaged wheel with a small spare wheel
Repair kit for temporary tire retreading (option)
Emergency engine start
Instructions for starting the engine when the air-fuel mixture is too rich
Starting the engine by towing or pushing the vehicle
Actions in case of engine overheating
Replacing fuses
Replacement of electrical fuses
Location and purpose of electrical fuses
Lamp replacement
Replacement of lamps in external lighting and light signaling devices
Replacing lamps in interior lighting devices
Lamps for lighting and signaling devices
If the liftgate does not open
Vehicle Recovery Instructions
Towing eyes
User manual
Vehicle checks before driving
Engine starting
Start of movement
While driving
Determination of engine malfunctions by the condition of the spark plugs
Diagnostics and cleaning of fuel injectors
Table of causes of malfunctions in the car
Types of tire tread wear
Oil check
Vehicle operation in winter
Tire storage
A trip to the service station
Vehicle technical information — general overview
Vehicle identification
Vehicle dimensions
Technical information
Controls, dashboard, interior equipment
Steering wheel
Instrument cluster
Visual annunciators and indicators
Sound signaling device of non-switched off external lighting
Lighting control
Cleaners and washers — general information
Windshield wipers
Windshield washer
Rear window wiper and washer (some versions)
Headlight washers (some versions)
Electric heating — general information
Sound signal
Sun visors
Ceiling lamps
Electrical sockets
Cup holders and stowage compartments
The hatch and cover of the fuel tank filling neck
Car body damage
Car body care
Car interior care
Maintenance
Car maintenance — car break-in
General information about scheduled maintenance
Scheduled maintenance
Daily vehicle inspection
Hood — general information
General view of the engine compartment
Replacing wiper blades
Replacing the electronic key battery
Consumables for maintenance
Brake discs
Brake pads
Gasket of a drain stopper of the pallet of the engine
Spark plug
Air filter
Oil filter
Cabin filter
Fuel filter (diesel engines)
Wiper blades
Occupational Safety and Health
Precautions to prevent vapor or gas poisoning
Precautions to prevent the collapse of the vehicle or its components
Precautions to prevent burns
Precautions to prevent electric shock
Precautions when working with toxic substances and materials
Precautions when working with elements of the Supplementary Restraint System (SRS)
Environmental protection
Basic set of necessary tools
Flat stylus
Micrometers — general information
Caliper — general information
Dial indicator
Nutromer — general information
Power unit
Petrol engines 2.0 l
Technical data
Preparing for engine parameter checks
Idle speed check
Ignition advance check
Checking the parameters of idling
Checking the increased idling frequency
Cylinder compression check
Checking Attachment Drive Belts
Replacing Attachment Drive Belts
Checking the automatic drive belt tensioner
Removal and installation of a chain of a drive of the gas-distributing mechanism
Hydraulic camshaft adjuster
Electric camshaft adjuster
Possible malfunctions of hydraulic gap compensators
Checking hydraulic lifters
Removal and installation of components of the gas distribution mechanism
Removal and installation of a head of the block of cylinders
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Removal and installation of a decorative cover of the engine
Removal and installation of the engine assembly
Special tools and fixtures
Petrol engines 2.5 l
Technical data
Checking engine parameters
Cylinder compression check
Attachment drive belts
Removal of the gas distribution mechanism drive chain
Installing the timing chain
Hydraulic camshaft adjuster
Checking the electric camshaft adjuster motor
Checking the electrical phase shifter
Removal and installation of a head of the block of cylinders
Removing the cylinder head
Installing the cylinder head
Cylinder head assembly
Checking the cylinder head of the gas distribution mechanism
Checking / repairing the valve seat of the gas distribution mechanism
Checking the valves and valve guides of the gas distribution mechanism
Checking valve springs
Checking the camshafts
Checking the cylinder head bolts
Replacing valve guides
Possible malfunctions of hydraulic gap compensators
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Disassembly of the cylinder block and connecting rod piston group
Assembly of the cylinder block and connecting rod and piston group
Checking the block of cylinders
Checking the oil nozzles of the cylinder block
Checking the cylinder block pistons
Check of piston rings of the block of cylinders
Checking the piston pins of the cylinder block
Checking the piston with connecting rod assembly of the cylinder block
Checking the connecting rods of the cylinder block
Check of backlashes of a rod of the block of cylinders
Checking the crankshaft of the cylinder block
Checking the connecting rod bolts
Special tools and fixtures
Diesel engines 2.2 l
Technical data
Preparing for engine parameter checks
Idle speed check
Cylinder compression check
Attachment Drive Belt Check
Attachment Drive Belt Replacement
Checking the automatic drive belt tensioner
Removal and installation of an automatic tensioner of a driving belt
Removal and installation of a chain of a drive of the gas-distributing mechanism
Possible malfunctions of hydraulic gap compensators
Checking hydraulic lifters
Removing the components of the gas distribution mechanism
Installing the components of the gas distribution mechanism
Cylinder head
Replacing the front crankshaft oil seal
Replacement of a back epiploon of a cranked shaft
Removal and installation of a decorative cover of the engine
Complete engine device
Removing the engine assembly
Installing the engine assembly
Dismantling and assembly of the engine
Special tools and fixtures
Cooling system
Technical data
Safety Precautions When Working on the Cooling System
Checking the coolant level
Coolant replacement
Coolant Density Check
Checking the tightness of the cooling system
Checking the cooling system cover
Removal and installation of a broad tank of the cooling system
Removal and installation of a radiator
Removing and installing the radiator fan motor
Checking the Radiator Fan Motor
Removal and installation of the thermostat
Thermostat check
Removal and installation of the water pump
Lubrication system
Technical data
Engine oil (models for Europe)
Engine oil (except for European models)
Checking the engine oil level
Engine oil change
Oil filter replacement
Oil pressure check
Removal and installation of an oil cooler
Removal and installation of the electromagnetic oil valve
Solenoid oil valve test
Gasoline engine oil pan
Diesel engine oil pan
Oil pump for gasoline engines
Diesel engine oil pump
Special tools and fixtures
Supply system
Power supply system for gasoline engines
Diesel engine power system
Preparing to service the power system — versions with gasoline engines
Preparing to Service the Power System — Diesel Versions
Maintenance of the power system
Operations after servicing the power system
Fuel tank — device
Removal and installation of the fuel tank
Fuel tank leak test
High pressure fuel pump
Checking the high pressure fuel pump
Removal and installation of fuel injection pumps
Checking the fuel injectors of the injection pump
Removal and installation of high pressure fuel lines
Removal and installation of fuel injectors
Fuel filter
Checking fuel injectors
Removal and installation of the high pressure fuel pump
Fuel Rail Common Rail
Removal and installation of the lower case
Special tools and fixtures
Control system
Technical data
Removal and installation of the engine control unit
Configuration of the electronic engine control unit
Clutch position sensor
Neutral sensor
Engine coolant temperature sensor
Mass Air Flow/Intake Air Temperature Sensor #1
Manifold Absolute Pressure Sensor/Intake Air Temperature Sensor #2
Barometric sensor
Throttle position sensor
Accelerator pedal position sensor
Fuel pressure sensor
Air fuel mixture sensor
Crankshaft position sensor
Removal and installation of the camshaft position sensor
Knock sensor
Current sensor
Clutch travel sensor
Brake booster sensor
Ionic sensor
Special tools and fixtures
Intake and exhaust system
Intake system — general description
Exhaust system — general description
Scheme of laying the vacuum hose of the intake system of a gasoline engine
Checking the vacuum in the intake manifold of a gasoline engine
Removal and installation of components of the intake system of a gasoline engine
Diagram of laying the vacuum hose of the diesel engine intake system
Removal and installation of components of the diesel engine intake system
Removal and installation of an intermediate air cooler of the intake system of a diesel engine
Checking the components of the intake system
Exhaust system check
Gasoline engine exhaust system
Diesel engine exhaust system
Engine electrical equipment
Charging system — technical data
Launch system
Ignition system (gasoline engines)
Preheating system (diesel engines)
Cruise control
Battery checks
Disconnecting/connecting the negative battery terminal
Removing and installing the battery
Operations after changing the battery (vehicles with i-stop system)
Removal and installation of the generator
Generator check
Disassembly and assembly of the generator
Checking generator components
Removal and installation of a starter
Operations after replacing the starter (vehicles with i-stop system)
Disassembly and assembly of the starter
Starter check
Checking the intermediate starter switch
Ignition coils
Spark plug
Glow plugs (diesel engines)
Preheating control unit
Cruise control switch
Transmission
Clutch
C66M-R, C66MX-R clutch — technical data
D66M-R, D66MX-R clutch — technical data
Checking the clutch fluid level
Checking for Clutch Fluid Leaks
Clutch Fluid Replacement / System Bleeding
Clutch pedal
Removal and installation of the clutch pedal
Removing and installing the clutch pedal position sensor
Removal and installation of the switch of blocking of a starter
Removal and installation of the clutch master cylinder
Removal and installation of the clutch travel sensor
Removal and installation of pipelines and hoses of a hydrodrive of coupling
Removal and installation of the clutch slave cylinder
Removal and installation of the clutch mechanism
Clutch mechanism component checks
Special tools and fixtures
Mechanical gearbox
Manual transmission — technical data
Transmission oil
Checking the transmission oil level
Transmission oil change
Removal and installation of the mechanism of a gear change
Replacing the differential seal
Special tools and fixtures
Automatic gearbox
Technical data
Mechanical check
Line pressure check
Stop check
Checking the switching delay
Road check
Automatic transmission fluid
Replacing the working fluid of an automatic transmission
Automatic transmission fluid level adjustment
Removal and installation of the electric oil pump
Removal and installation of an oil cooler of a transmission
Initialization and Configuration Procedures — Initial Training
Transmission control unit configuration
Removal and installation of the valve body
Automatic transmission shift mechanism
Removal and installation of a drive cable of the selector
Selector cable adjustment
Removal and installation of the selector lever assembly
Removal and installation of a lamp of illumination of the selector
Position sensor M
Gear boost switch
Downshift switch
Switch lock mechanism
Shift lock solenoid
Position sensor other than P
Replacing differential seals
Valve body seal
Special tools and fixtures
Transfer case
Technical data
Transfer case oil level check
Transfer case oil change
Removal and installation of the transfer case assembly
Replacement of the left epiploon of a distributing box
Replacement of the right epiploon No. 1 of a distributing box
Replacement of the right epiploon No. 2 of a distributing box
Replacement of the right epiploon No. 3 of a distributing box
Special tools and fixtures
Drive shafts and cardan
Front axle of the car
Rear axle of the car
Drive shafts
Cardan shaft
Rear final drive
All-wheel drive control system
Service Data
General procedures
Front axle of the car — check from the wheel hub with a steering knuckle
Removal and installation of a wheel nave and a rotary fist
Removal and installation of a back wheel nave in gathering
Checking the play of the rear wheel hub
Checking the front drive shaft
Removal and installation of a forward power shaft
Disassembly and assembly of the front drive shaft with a hinge Tripod
Disassembly and assembly of the front drive shaft with a ball joint of equal angular velocities
Checking the rear drive shafts
Removal and installation of rear drive shafts
Disassembly and assembly of the rear drive shaft
Removal and installation of cardan shaft
Checking the cardan shaft
Rear final drive oil
Rear final drive oil seals
Removal and installation of the rear main gear assembly
Disassembly of the rear final drive
Assembling the rear final drive
Removal and installation of the coupling
Rear final drive oil temperature sensor
4WD Solenoid Test
Checking the all-wheel drive control unit
Removal and installation of the all-wheel drive control unit
Special tools and fixtures
Chassis
Wheels and tires
Technical data
General procedures with wheels
Initialization of the automatic headlamp leveling system (vehicles with gas discharge headlights)
Preliminary check of wheel alignment
Adjustment of wheel mounting angles
Wheel balancing
Front suspension
Technical data
Tire pressure monitoring system
Removal / installation of the front suspension strut
Disassembly/assembly of the front suspension strut
Checking and Disposing of the Front Shock Absorber
Removal / installation of the lower arm of the front suspension
Checking the lower arm of the front suspension
Removal and installation of the front anti-roll bar
Checking the racks of the front anti-roll bar
Removing and installing front suspension subframe
Rear suspension
Technical data
Removal and installation of rear shock absorbers
Checking and Disposing of the Rear Shock Absorber
Removal and installation of a helical spring of a back suspension bracket
Removal and installation of the lower rear suspension arm
Upper Arm Rear Suspension — Front Wheel Drive (2WD) Versions
Removal and installation of the upper arm of the rear suspension — versions with all-wheel drive (4WD)
Removal and installation of the rear suspension trailing arm
Removal and installation of transverse draft of a back suspension bracket
Removal and installation of the rear anti-roll bar
Checking the racks of the front anti-roll bar
Rear suspension subframe
Special tools and fixtures
Brake system
Technical Data — Service Brake System
Technical Data — Parking Brake System
Dynamic stabilization system
General procedures for working with the brake system
Brake fluid
Check, removal and installation of a vacuum hose
Checking the vacuum brake booster
Removal and installation of the vacuum amplifier of brakes
Removal and installation of the vacuum pump
Checking the brake pedal
Removing and installing the brake pedal
Master brake cylinder
Checking the front disc brakes
Removal and installation of components of the forward brake mechanism
Replacing the front brake pads
Disassembly and assembly of the front brake caliper
Removal and installation of a forward brake hose
Checking the rear disc brakes
Removal and installation of components of the back brake mechanism
Replacing the rear brake pads
Disassembly and assembly of the rear brake caliper
Removal and installation of a back brake hose
Removal, installation and adjustment of the parking brake lever
Parking brake lever
Parking brake cables
Checking the parking brake switch
Hydroelectronic control unit DSC
Procedure for initializing the sensors of the dynamic stabilization system
Removal and installation of ABS wheel sensors
Checking the brake fluid pressure sensor
Special tools and fixtures
Steering
Technical data
General Steering Procedures
Checking the steering wheel and steering column
Removing the steering wheel and steering column
Installing the steering wheel and steering column
Removal and installation of an intermediate shaft of a steering column
Replacement of tie rod ends
Removal and installation of a steering reducer with drafts
Steering Gear Disassembly
Steering Gear Component Checks
Steering gear assembly
Checking the control unit for electric power steering (EPS)
Special tools and fixtures
Body
Exterior (external elements)
Technical data
Plastic body parts
Body colors
Exterior — device
Protective body pans
Removal and installation of a cover of a cowl
Adjusting the position of the hood cover
The hatch of the refueling neck
Removal and installation of a forward bumper
Removal and installation of the bearing element of a forward bumper
Removal and installation of bumper sliders
Removal and installation of a back bumper
Removal and installation of the bearing element of a back bumper
Removal and installation of a forward wing
Removal and installation of facing of a back wing
Removal and installation of a lateral door
Door adjustment
Removal and installation of a tailgate
Tailgate adjustment
Body panel gaps
Special tools and fixtures
Interior (internal elements)
Interior — device
Steering column cover
Removal and installation of the bottom cover of the instrument panel
Removing and installing the bottom panel
Removal and installation of the dashboard
Removal and installation of a glove box
Front console box
Removal and installation of the switching panel
Removal and installation of the upper console
Removal and installation of the rear console
Removal and installation of side walls
Removal and installation of the forward console
Removal and installation of facing of a rack And
Removal and installation of the bottom facing of a rack B
B-pillar upper trim
Removal and installation of facing of a rack With
Removal and installation of facing of a rack D
Removal and installation of forward lateral facing
Removal and installation of an overlay of a threshold of a forward door
Rear door sills
Internal decorative overlay
Removing and installing door trim
Removal and installation of the trunk floor
Removal and installation of a facing flange of a luggage carrier
Removal and installation of lateral facing of a luggage carrier
Removal and installation of the boot floor
Removal and installation of the top covering of a door of a luggage carrier
Removal and installation of a side covering of a door of a luggage carrier
Removal and installation of the bottom trim of the tailgate
Removal and installation of facing of a ceiling
Security systems
Seat belts
Airbag system
Checking the seat belts
Removal and installation of seat belts of forward seats
Removal and installation of an adjustable anchor of a forward seat belt
Removal and installation of a forward bracket of a seat belt
Removal and installation of lateral back seat belts
Removal and installation of the central rear seat belt
Removal and installation of a back bracket of a seat belt
Checking the seat belt buckle sensor
Removing and installing driver airbag module
Removal and installation of a contact disk
Removal and installation of the passenger airbag module
Removal and installation of the side airbag module
Removing and installing curtain airbag module
Removing and installing the SAS control unit
Special tools and fixtures
Heating and air conditioning
Technical data
Refrigerant Handling Precautions
Compressor Maintenance Precautions
Service Data
Cabin filter
Removal and installation of the ventilation unit
Removal and installation of forward air ducts of a heater
Removal and installation of back air ducts of a heater
Removal and installation of heater hoses
Air conditioning system
Climate control
Removal and installation of the intake damper drive
Removal and installation of the fan motor
Removal and installation of the mixing damper drive
Removal and installation of the ambient temperature sensor
Removal and installation of the automatic climate control unit
Removing and installing the manual air conditioning control unit
Electrical equipment
Equipment and devices
General Precautions
HID (Xenon) Lamp Handling Precautions
Lighting equipment
Front combination headlights
Front fog lights
Front fog lamp adjustment
Removal and installation of the rear combination lamp from the car body
Removal and installation of the rear combination lamp from the tailgate
Removal and installation of a back fog lamp
Removal and installation of the cigarette lighter
Electrical circuits
How to read electrical diagrams
Power Distribution Diagram
Mass wiring diagram
Data bus connector diagram
Engine cooling system diagram
Scheme of the engine power system
Diagram of the battery charging system
Scheme of the engine start system
Cruise control scheme
All-wheel drive control system
Dynamic stabilization system
Automatic transmission control system
Shift lock system
Electric power steering
Heated rear window and exterior mirrors
Seat heating circuit
Head lighting, halogen headlights
Head lighting, gas discharge headlights
License plate lights, parking lights, warning lights
Fog lighting scheme
Direction indicators and alarms
Reversing lights diagram
Stop signal scheme
Interior lighting scheme
High beam control system (HBC)
Diagram of wipers and washers
Headlight washer diagram
Wiring diagram of sockets
Instrument cluster diagram
Sound signal circuit
Body systems management
Mazda 121 (3) (1996-2003)
General information
User manual
Vehicle identification
Car wash
Vehicle cleaning and preservation
Elimination of paintwork defects
Starting the engine from an auxiliary battery
Towing a car
Jacking up the car
Maintenance
Vehicle maintenance plan
Additional vehicle checks
Engine and exhaust system maintenance
Checking and adjusting valve clearance
Checking the engine oil level
Visual check for oil leaks
Engine oil change
Cleaning the oil filler cap
Checking the coolant level
Checking the cooling system for tightness
Coolant Concentration Check
Adding concentrate (antifreeze)
Fuel filter water removal/replacement
Replacing the air filter element
Checking poly V-belts
Toothed belt replacement
Visual inspection of the exhaust system
Replacing spark plugs/checking electrical connections
Gearbox/final gear
Checking the rubber boots of the drive shafts
Manual transmission: checking the oil level
Automatic transmission: fluid level check/fluid and filter change
Steering/front axle
Checking the dust caps on the tie rods/axle pivots
Checking the steering covers
Power Steering Fluid Test
Brakes, wheels and tires
Checking the brake fluid level
Checking the thickness of the brake pads
Visual inspection of the brake lines
Brake Fluid Replacement
Power unit
Petrol engine 1.3 l
General description of engines
The most important technical data of engines
Removal and installation of the engine
Removal and installation of the bottom cover of a motor compartment
Removal and installation of a head of the block of cylinders / replacement of a lining
Replacing valve stem seals
Removal and installation of the valve
Cylinder compression check
V-ribbed belt — general information
Removing, installing and tensioning the V-ribbed belt
Diagnostics of malfunctions of the gasoline engine
Petrol engine 1.25/1.4 l
Removing the toothed belt
Setting the engine to the TDC position of the first cylinder
Timing belt installation
Removal and installation of camshafts
Removal and installation of a head of the block of cylinders
Removing, installing and tensioning the V-ribbed belt
Diesel engine
Toothed belt drive — design description
Removing the toothed belt
Setting the engine to the TDC position of the first cylinder
Timing belt installation
Removing the cylinder head
Installing the cylinder head
Removal and installation of the vacuum pump
Camshaft / diesel valve drive mechanism
Removal and installation of the camshaft
Removing, installing and tensioning the V-ribbed belt
Diesel engine troubleshooting
Lubrication system
Engine lubrication system — general information
Applications and Viscosity Grades of Engine Oils
Oil line — design description
Engine oil consumption
Checking oil pressure and indicator light switch
Removal and installation of the oil pan
Diagnostics of malfunctions of the lubrication system
Cooling system
Cooling circuit
Coolant — basic information
Coolant replacement
Checking the cooling system
Removal and installation of the thermostat
Thermostat check
Removal and installation of a radiator and fan
Removal and installation of the water pump (gasoline 1.3 l)
Removal and installation of the water pump (gasoline 1.25/1.4 l)
Removal and installation of the water pump (diesel)
Diagnostics of malfunctions of the engine cooling system
Ignition system
Ignition system — general information
How the ignition system works
Precautions when working with an electronic ignition system
Checking high voltage wires
Checking and replacing the ignition coil
Removal and installation of the engine control unit
Spark plugs — general information and specifications
Supply system
Fuel system — general information
How to save fuel on the move
Precautions and Rules for Working on the Fuel System
Enabling, removing and installing the fuel pump safety switch
Check, removal and installation of the relay of the fuel pump
Removal and installation of the fuel tank
Removal and installation of the fuel pump and fuel quantity sensor
Removing and installing the air filter and air supply hose
Removal and installation of the gas cable
Throttle cable adjustment
Fuel injection (gasoline)
Gasoline injection system — design description
Precautions when working on the electronic fuel injection system
Instructions for checking the injection system
Operation of the petrol injection system
Sensors and actuators (actuators) of the injection system
Checking fuel injectors
Removal and installation of nozzles
Diagnostics of malfunctions of system of injection of gasoline
Fuel injection (diesel)
Working principle of diesel engine
Removal of air from the fuel system of a diesel engine
Checking the pre-glow system and removing and installing glow plugs
Removal and installation of nozzles
Check, removal and installation of the electric device of a stop of the engine
Technical Data of Diesel Fuel Injection System
Diagnosis of malfunctions of the diesel fuel injection system
Exhaust system
General information about the exhaust system
Catalyst operation
Rules for the operation of vehicles with a catalyst
Checking the exhaust system for tightness
Removing and installing the exhaust system
Removal and installation of the end muffler
Removal and installation of the catalyst
Removal and installation of a lambda probe
Transmission
Clutch
Clutch — design description
Removal, installation and clutch check
Removal of air from the hydraulic clutch
Removal, installation and check of the release bearing and working cylinder
Clutch Troubleshooting
Car gearbox
Gearbox — general information
Removal and installation of a manual transmission
Adjustment of the mechanism of a gear change
Automatic transmission — general information
Towing vehicles with automatic transmission
Adjustment of the gear shift control cable
Chassis
Front suspension
Front suspension — design description
Removal and installation of an amortization rack
Dismantling the shock absorber, removing and installing the shock absorber and spring
Removal and installation of a rotary fist
Drive Shafts — Design Description
Removal and installation of power shafts
Removal and installation of covers of power shafts
Wheel bearings — design description
Rear suspension
Rear suspension — design description
Removal and installation of a back amortization rack
Disassembly of the rear suspension strut
Shock absorber check
Shock Absorber Disposal
Rear axle of the Ford Fiesta Courier
Removal and installation of the shock-absorber of the Ford Fiesta Courier model
Steering
Steering — design description
Precautions when working with an inflatable airbag
Removal and installation of a steering wheel
Removal and installation of the hinge of steering draft
Removal and installation of rubber covers of the steering mechanism
Removal of air from the steering mechanism
Vehicle wheel alignment
Brake system
Brake system — design description
Description of ABS/EBV/ASR systems
Brake system technical data
Removal and installation of front brake pads
Checking the thickness of the brake discs
Removing and installing brake caliper/brake disc
Removal and installation of the brake drum and brake shoes
Removal and installation of the wheel brake cylinder
Brake fluid — description and safety measures
Removal of air from the brake system
Removal and installation of a brake hose
Checking the brake booster
Removal and installation of the switch of a signal of braking
Parking brake adjustment
Removal and installation of the parking brake lever
Removal and installation of a back cable of a parking brake
Brake fault diagnosis
Wheels and tires
Wheels and tires — general information
Wheel and tire sizes, tire pressure
Tire and wheel designations
Wheel replacement and balancing
Tire care
Anti-skid chains
Incorrect tire wear
Determining the Cause of Front End Vibration
Tire Fault Diagnosis
Body
Exterior (external elements)
General information about the car body
Precautions when working with body parts
Removal and installation of the front bumper and grille
Removal and installation of a back bumper
Removal and installation of the inner parts of the front fenders
Removal and installation of a forward wing
Removal and installation of a cowl
Trim replacement
Removal and installation of an external rear-view mirror
Mirror glass replacement
Ford KA car body — general information
Ford KA: Removal and installation of the front bumper and grille
Ford KA: Removal and installation of the rear bumper
Ford KA: Removal and installation of the inner part of the front wing
Ford KA: Removal and installation of an external rear-view mirror
Control dimensions of the body
Interior (internal elements)
Removal and installation of the average console
Removal and installation of an internal rear-view mirror
Pyrotechnic belt tensioner
Removal and installation of a forward seat
Removal and installation of a back seat
Removal and installation of lateral facing of space for legs
Doors, windows and locks
Removal and installation of the door
Removal and installation of a core of the lock of a door
Removal and installation of the external door handle
Removal and installation of the cylinder of the door lock
Removal and installation of the door lock
Rear doors of the Ford Fiesta Courier
Removal and installation of the lock of a back door (Ford Fiesta Courier)
Removal and installation of facing of a door
Removal and installation of the internal door handle
Removal and installation of door glass
Removal and installation of a window regulator
Removing and installing the trunk lid
Removal and installation of the trunk lid lock cylinder
Removal and installation of the trunk lid lock
Ford KA: Removal and installation of the door
Ford KA: Removal and installation of the outer door handle
Ford KA: Removal and installation of the door lock cylinder
Ford KA: Removal and installation of the door lock
Ford KA: Removing and installing door trim
Ford KA: Removal and installation of a support of facing of a luggage carrier
Ford KA: Removal and installation of the inner door handle drive
Ford KA: Removing and installing door glass
Ford KA: Removing and installing power window
Ford KA: Removal and installation of the trunk lid lock cylinder
Ford KA: Removing and installing trunk lid lock
Heating system
General information about the heating system
Removal and installation of the control unit
Removal and installation of the fan motor
Removal and installation of load resistance
Removing and installing the side ventilation nozzle
Removal and installation of the heater control valve
Diagnosis of malfunctions of the heating system
Electrical equipment
Troubleshooting
Troubleshooting in the electrical system
Checking lighting lamps
Checking electric motors
Checking the operation of the switches
Relay test
Checking the wiper motor
Checking the direction indicators
Checking the brake signal
Rear window heating test
Removal, installation and check of a sound signal
Electronic immobilizer
Equipment and devices
General information about on-board electrical equipment
Measuring instruments
Connection of additional current consumers
Replacing fuses — general information
Location of fuses and relays
Removal and installation of the instrument panel
Removal and installation of devices and control lamps
Removal and installation of the steering column switch
Removal and installation of switches on the panel
Removal and installation of the switch
Lighting system
Lighting system — Ford Fiesta / Mazda 121
Table of incandescent lamps
Replacing incandescent lamps
Removal and installation of a headlight
Removal and installation of headlight glass
Headlight adjustment
Removal and installation of a back lantern
Ford KA: Replacing bulbs
Ford KA: Removing and installing the headlight
Ford KA: Headlight adjustment
Ford KA: Removal and installation of a back lantern
Removal and installation of the radio receiver
Power devices
Removing and installing the battery
Operating instructions for a maintenance-free battery
Battery charge
Checking the battery
Storage of the battery
Diagnostics of battery malfunctions
General information about the generator
Precautions when working with the generator
Checking the alternator charge voltage
Removal and installation of the generator
Replacing and checking the contact brushes of the generator or voltage regulator
Diagnostics of malfunctions of the generator
General information about the starter
Removal and installation of a starter
Check, removal and installation of the traction relay
Starter Troubleshooting
Electrical circuits
Symbols for electrical diagrams
Diagram 1. Endura-E engine
Diagram 2. Endura-E (I) engine management system
Diagram 3 Endura-E (II) engine management system
Diagram 4. Zetec-SE (I) engine
Scheme 5. Zetec-SE (II) engine fuel supply
Diagram 6. Zetec-SE (I) engine management system
Diagram 7. Zetec-SE (II) engine management system
Scheme 3. Zetec-SE engine management system (with CTX automatic transmission)
Diagram 9 Endura-DE (I) Engine Management System
Diagram 10. Endura-CE (II) engine management system
Figure 11 Endura-CE Engine Preheat System
Scheme 12. Engine start system for cars with a manual transmission
Diagram 13 Radiator Fan (Endura-CE without A/C)
Diagram 14 Radiator Fan (Endura-E without A/C)
Diagram 15. Radiator fan (Zetec-SE without air conditioning)
Scheme 16. Headlights with a light corrector
Diagram 17. Stop lights
Scheme 18. Direction indicators
Diagram 19. Sound signal
Diagram 20. Windshield wiper and washer
Scheme 21. Rear window cleaner and washer
Diagram 22. Radio receiver / audio system
Heating and ventilation system (2000-2001 release)
Mazda BT-50 (1) (2006-2011)
General information
Introduction to guide
Vehicle identification number
Engine number
Technical characteristics of the engines installed on the car
Abbreviations and Conventions
General Repair Instructions
Installation points for the garage jack, lift legs and stands
Basic car parameters
Safety Precautions When Installing a Mobile Radio System
Safety measures when working with electrical equipment
Safety measures in the presence of the SRS system (airbags)
Fuel System Safety Precautions
Oil Handling Precautions
Safety precautions when working with the air supply system
Refrigerant Safety Precautions
User manual
Door lock
Anti-theft system
Instruments, gauges and indicators of the instrument cluster
Power windows — general information
Light signaling on the car
Adjusting the brightness of the illumination of the instrument cluster
Headlamp leveling system
Hood — general information
Fuel filler neck hatch
Wiper and washer control switch
Mirror Management
Steering wheel adjustment
Seats — adjustment
Seat belts
Safety Precautions for Vehicles Equipped with SRS
Sockets for connecting additional devices
Heater and air conditioner
Audio system — highlights of operation
Clock setting
Adjusting the volume, balance and timbre of the sound
Tuning in and listening to radio stations
Cassette player control
Managing the CD Player
Controlling the CD player (CD-changer)
Parking brake
Driving a car with a manual transmission
Anti-lock braking system (ABS)
Transmission features of 4WD models
Driving Tips for Various Conditions
Towing a car
Trailer towing
Engine starting
Engine Start Assist
Engine malfunctions while driving
Spare wheel, jack and tools
Poddomkrachivanie car
Wheel replacement
Tire Recommendations
Tire pressure and condition check
Tire change
Features of the operation of aluminum wheels
Replacing wheel disks
Catalytic converter and exhaust system
Checking and replacing fuses
Lamp replacement
Maintenance
Service Intervals
Location of components in the engine compartment
Engine oil and filter
Cooling liquid
Fuel system
Checking and replacing the air filter
Checking the condition of the battery
Checking the pressure at the end of the compression stroke
Attachment drive belts
Fuel injection advance angle
Checking the idle speed
Checking thermal gaps in the valve drive
Checking the level and changing the oil in the manual transmission
Checking the level and changing the oil in the transfer case
Checking the level and changing the oil in the front gearbox
Checking the level and changing the oil in the rear axle gearbox
Power steering fluid level check
Checking the brake fluid level
Checking and replacing brake pads
Checking the travel of the parking brake lever
Check of covers of power shafts
Checking the tie rod boot
Catalog numbers of original spare parts
Power unit
Engine repair (diesel)
Engine Description
Cylinder block
Crankshaft
Cylinder head
Connecting rods and pistons
Cooling system
Lubrication system
Air intake system
System of release and decrease in toxicity OG
Fuel system
Checking and adjusting thermal gaps in the valve drive
Timing belt — removal and installation
Removal and installation of a head of the block of cylinders
Disassembly, inspection, cleaning and repair of the cylinder head
Removal and installation of rocker arms
Preliminary disassembly and assembly of the cylinder block
Disassembly, inspection, cleaning and repair of the cylinder block
Front crankshaft oil seal — removal and installation
Rear crankshaft oil seal — removal and installation
Power unit
Main technical data of the engine
Cylinder head — disassembly
Cylinder head — check, clean and repair
Cylinder block — disassembly
Cylinder Block — Inspection, Cleaning and Repair
Disassembly of the piston-rod assembly of the cylinder block
Checking the condition of the piston and connecting rod
Check and repair of a cranked shaft
Assembling the piston-rod assembly of the cylinder block
Cylinder Block — Assembly
Cooling and lubrication system
Checking the level and replacing the coolant
Cooling system — device
Radiator cap — check
Expansion tank — removal and installation
Cooling system — disassembly and assembly
Radiator — removal and installation
Thermostat — removal and installation
Coolant pump
Cooling fan — removal and installation
Oil Handling Precautions
Engine oil and filter
Lubrication system — device
Oil pressure check
Oil pump
Oil cooler — removal and installation
Oil pan
Fuel injection system
Fuel injection system — device
Precautions when working with the fuel system
Before repair work
After repair work
Bleeding air from the fuel system
Removing water from the fuel system
Fuel injection advance angle
High pressure fuel pump — removal and installation
Removal and installation of an additional fuel filter (on high-pressure fuel pump)
Checking the fuel pressure control valve injection pump
Checking fuel temperature sensor injection pump
Fuel accumulator
Nozzles — removal and installation
Crankshaft position sensor
Camshaft position sensor
Fuel filter water sensor
Mass Air Flow Sensor / Intake Air Temperature Sensor #2
Intake Air Temperature Sensor #1 / Boost Pressure Sensor
Location of sensors and relays
Coolant temperature sensor
Accelerator pedal
Accelerator pedal position sensor
Idling switch
Start inhibit switch
Main relay
Clutch pedal switch
Removal and installation of elements of system of recirculation of the fulfilled gases
Exhaust Gas Recirculation System Checks
Fuel tank
The engine control unit
Diagnostic system
Intake and exhaust system
Air intake system — removal and installation
Air intake and exhaust system — device
Throttle valve
Turbocharger — general information
Exhaust system
Engine electrical equipment
Engine electrical equipment — device
Generator — removal and installation
Generator — disassembly and assembly
Starter — removal and installation
Disassembly and assembly of the starter
Glow plugs
Glow plug relay
Glow plug rail
Transmission
Clutch
Clutch — device
Checking the clutch fluid level
Pumping the clutch hydraulic drive
Clutch pedal
Clutch Master Cylinder
Clutch slave cylinder
Coupling — removal and installation
Clutch — check
Mechanical gearbox
Checking the level and changing the oil
Neutral gear activation sensor
Gearbox assembly — removal and installation
Transmission Assembly — Disassembly and Assembly Precautions
Top cover and crankcase extension
5th gear and reverse gear
Removal and installation of gearbox shafts
Disassembly and assembly of gearbox shafts
Gear shift mechanism
Checking gearbox elements
All-wheel drive system
Diagnostics of the all-wheel drive system
All-wheel drive system — device
Checking the all-wheel drive enable sensor
Checking the sensor for switching on the neutral gear of the transfer case
Checking the front axle disconnect sensor
Front axle switch
One way valve test
Checking the e / m valves for connecting and disconnecting the front axle
Checking the front axle disconnect drive
Intermediate drive shaft assembly — removal and installation
Intermediate Drive Shaft Assembly — Disassembly and Assembly
Front axle disconnect mechanism — removal and installation
Front axle disengagement mechanism — disassembly and assembly
Drive shafts — disassembly and assembly
Transfer case and gearboxes
Checking the level and changing the oil
Speed sensor
Removal and installation of the transfer case
Precautions for disassembling and assembling the transfer case
Transfer case disassembly
Transfer case assembly
Cardan shaft — removal and installation
Cardan shaft — check
Checking the level and changing the oil in the front gearbox
Front gearbox — removal and installation
Front gear — device
Front gear — disassembly
Front gear — assembly
Checking the level and changing the oil in the rear axle gearbox
Rear axle gearbox — removal and installation
Gearbox disassembly without limited slip differential
Gear assembly without limited slip differential
Disassembly of a gearbox with a limited slip differential
Assembling a gearbox with a limited slip differential
Drive shaft — device
Drive shafts — removal and installation
Chassis
Front suspension
Checking and adjusting the angles of the front wheels
Front suspension — device
Wheel bearing check
Replacing the wheel stud
Front wheel hub and steering knuckle — device
Front wheel hub and steering knuckle — removal
Front shock absorber
Front wheel hub and steering knuckle — installation
Stabilizer bar of the front suspension
Torsion bar and lower arm front suspension
Upper arm front suspension
Rear suspension
Checking and adjusting the axial clearance in the rear suspension bearing
Rear axle — removal
Rear suspension — device
Rear axle shaft — installation
Rear shock absorber and spring
Stabilizer bar of the rear suspension
Steering
Power steering pump drive belt
Checking for Fluid Leaks
Fluid Pressure Check
Steering wheel play check
Steering wheel force check
Removal and installation of a steering column and a steering wheel
Bleeding the power steering system
Steering column and steering wheel — removal and installation
Steering column and steering wheel — check
Steering gear and traction — removal and installation
Steering gear and traction — disassembly and assembly
Steering gear and traction — check
Power steering pump — removal and installation
Power steering pump — disassembly and assembly
Brake system
Checking the brake fluid level
Brake system — device
Bleeding the brake system
Checking the vacuum hose
Brake pedal — check and adjustment
Brake pedal — removal and installation
Stoplight switch
Removal and installation of the main brake cylinder
Dismantling and assembly of the main brake cylinder
Vacuum brake booster — check
Vacuum brake booster — removal and installation
Vacuum pump
Load-dependent brake force distribution valve
Front brake mechanisms — check
Replacement of brake pads
Removal and installation of a support
Disassembly and assembly of the caliper
Rear brake mechanisms — check
Rear brake mechanisms — removal and installation
Dismantling and assembly of the working brake cylinder
Parking brake — check and adjustment
Parking brake — device
Parking brake lever
Checking the parking brake sensor
Removal and installation of parking brake cables
ABS Diagnosis — System Description
Reading and erasing fault codes
Pressure modulator and ABS control unit
Front wheel speed sensors — check
Front wheel speed sensors — removal and installation
Rear wheel speed sensors — check
Rear wheel speed sensors — removal and installation
Deceleration sensor
Body
Exterior (external elements)
Front bumper — removal and installation
Front bumper — device
Disassembly and assembly of the front bumper
Removal and installation of the amplifier of a forward bumper
Rear bumper — removal and installation
Front fender — removal and installation
Front fender — device
Hood — adjustment
Hood — removal and installation
Ventilation grill — removal and installation
Side doors — removal and installation
Side door adjustment
Disassembly and assembly of the door mounting panel
Removal and installation of glass of a forward door
Removal and installation of the window regulator handle
Adjusting the position of the tailgate of the luggage compartment
Dismantling and assembly of a back door of a luggage compartment
Fuel filler neck hatch
Windshield — removal
Windshield — installation
Rear glass
Body dimensions
Interior (internal elements)
Removal and installation of glass and the mechanism of a window regulator of a back lateral door
Removal and installation of the mechanism of a window regulator of a forward door
Removal and installation of the window regulator control panel
Luggage compartment — removal and installation of trim panels
Rear view mirrors
Instrument panel — removal and installation
Center console — removal and installation
Removal and installation of side interior trims
Removal and installation of roof trim
Removal and installation of floor finishes
Seat belts
Removal and installation of front seats
Removal and installation of a back seat
Heating and air conditioning
Location of the components of the air conditioning, heating and ventilation system
Refrigerant Safety Precautions
Checking the air conditioning system — general recommendations
Heater fan unit
Air conditioning unit
Heater unit — removal and installation
Compressor — removal and installation
Capacitor — removal and installation
Cooling lines — removal and installation
Electric motor of the heater fan
Heater fan resistor
Compressor electromagnetic clutch
Evaporator air temperature sensor
Pressure switch
Control panel for air conditioning and heater
Air conditioning amplifier — check
Security system SRS
Precautions for operation and maintenance
Passive safety system — device
Airbags
Passive safety system control unit
Collision sensors
Spiral wire
Diagnostics of the passive safety system
Electrical equipment
Equipment and devices
Body Electrical — Fuses
Combination Switch — Disassembly and Assembly
Lighting system — device
Lighting system — block headlight
Dismantling and assembly of the turn signal and fog lamp
Rear combination lamp
Disassembly and assembly of the license plate lamp
Dismantling and assembly of a lamp of illumination of salon / local illumination
Lighting system lamps
Windshield wipers and washers
Instrument cluster — disassembly and assembly
Instrument Cluster — Device
Immobilizer components
Immobilizer Diagnostics
Sound signal and door limit switches
Electric windows
Removal and installation of the main switch of management of windows
Checking the main power window switch
Removal and installation of switches of management of window regulators
Checking the power window control switch
Removal and installation of power windows
Checking the power window motor
Exterior mirror adjustment system
Rear window heater
Central locking and anti-theft system
Central lock components — device
Location of audio system components
Audio system — disassembly and assembly of the radio
Radio diagnostics
Electrical circuits
Symbols used on electrical equipment diagrams
Connectors and wires on electrical equipment diagrams
Diagram 1. Power distribution
Diagram 2. Grounding points
Scheme 3. Diagnostic connector
Scheme 4. Engine start system
Diagrams 5. Engine management system (models with engines WL-C and WE-C)
Diagrams 6. Front axle disengagement system
Scheme 7. Anti-lock braking system
Scheme 8. Heater and air conditioner
Diagram 9. Supplemental Restraint System (SRS) and seat belt pretensioners
Scheme 10. Rear window heater
Schemes 11. Power windows
Scheme 12. Electric drive of external rear-view mirrors
Scheme 13. Central lock
Scheme 14. Block of the remote control system of the central lock
Scheme 15. Immobilizer
Scheme 16. Anti-theft system
Scheme 17. Fuel filler flap opening system
Scheme 18. Car headlights
Diagram 19. License plate lamp
Scheme 20. Fog lights
Diagram 21. Direction indicators and alarms
Scheme 22. Reversing lights
Diagram 23. Stoplights / additional stoplight
Scheme 24. Illumination in the cabin
Scheme 25. Interior lamp
Diagram 26. Backlight (models with backlight rheostat)
Scheme 27. Windshield wipers and washers
Diagram 28. Socket for connecting additional equipment / cigarette lighter
Scheme 29. Instrument cluster
Diagram 30. Sound signal
Fuse box
Connecting connectors

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