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Familia 5 (1985-1989)
General information
Vehicle data
About this guide
Vehicle Passport Data
Car Models Table
Lifting and towing a car
Fuels and lubricants of domestic production and their foreign analogues
Basic special tool
Detailed technical specifications of the car
Filling tanks and used fuels and lubricants
Model «E» engine
Engine repair
Main technical characteristics of the engine
Technical characteristics of the cylinder block
Technical characteristics of the crank mechanism
Technical characteristics of the valve timing mechanism
Tightening torques of main threaded connections, kgf m
Adjusting clearances in the valve drive mechanism
Removal the cylinder head
Installing the cylinder head
Disassembling the cylinder head
Replacing valve guide bushings
Grinding of valve seats and valves
Cylinder head assembly
Cylinder head parts
Removal the power unit
Installation of the power unit
Powertrain suspension
Timing mechanism parts
Removal the camshaft drive chain
Installing the camshaft drive chain
Disassembling the engine
Engine assembly
Cylinder Block Parts
Crank mechanism parts
Model E engine layout
Cooling and lubrication system
Technical characteristics of the lubrication system
Technical characteristics of the cooling system
Lubrication system — device
Oil pump — removal and installation
Checking oil pressure
Cooling system — device
Draining the coolant
Filling the cooling system with liquid
Water pump — removal and installation
Thermostat — removal and installation
Power and ignition system
Technical characteristics of the power supply system
Technical characteristics of the ignition system
The structure and operating principle of the electronic contactless ignition system
Checking electrical characteristics
Removal and installation the ignition distributor sensor
Setting the ignition timing
Power supply system — device
Fuel pump — removal and installation
Checking the fuel supply pressure
Aisan carburetor — device
Automatic carburetor starter
Idle and transition systems
Main dosing system
Accelerator pump
Setting the fuel level in the float chamber
Adjusting the starting clearance of the air damper
Adjusting the starting gap of the throttle valve of the 1st chamber
Adjusting the opening of the throttle valve of the 2nd chamber
Adjusting engine idle speed
Carburetor parts
Removal and installation the carburetor
Exhaust gas system
Model «B» engine
Engine repair
Main technical characteristics of the engine
Technical characteristics of the cylinder block
Technical characteristics of the crank mechanism
Technical characteristics of the valve timing mechanism
Tightening torques of main threaded connections, kgf m
Adjusting clearances in the valve drive mechanism on the B6 engine
Timing mechanism parts
Removal and installation the camshaft drive belt
Cylinder head parts
Removal the cylinder head
Installing the cylinder head
Repair of cylinder head of engines B3, B5, B6
Repair of cylinder head of B6 EGI engines
Powertrain suspension
Removal and installation of the power unit
Cylinder Block Parts
Disassembling the engine
Crank mechanism parts
Engine assembly
Model «B» engine layout
Cooling and lubrication system
Technical characteristics of the lubrication system
Technical characteristics of the cooling system
Lubrication system — device
Oil pump — removal and installation
Disassembly and assembly of the oil pump
Checking oil pressure
Cooling system — device
Replacing the coolant
Removal and installation the water pump
Ignition system
Technical characteristics of the ignition system
The structure and operating principle of the electronic contactless ignition system
Checking electrical characteristics
Removal and installation the ignition distributor sensor
Setting the ignition timing
Checking the characteristics of the centrifugal ignition timing regulator on a car
Checking the characteristics of the vacuum regulator of ignition advance on the car
Power system (carburetor)
Technical characteristics of the power supply system
Fuel system of carburetor engines
Aisan Carburetor Diagram
Fuel pump — removal and installation
Checking the fuel supply pressure
Carburetor parts
Setting the fuel level in the float chamber
Adjusting the starting clearance of the air damper
Adjusting the starting gap of the throttle valve of the 1st chamber
Adjusting the opening of the throttle valve of the 2nd chamber
Adjusting engine idle speed
Removal and installation the carburetor
Exhaust gas system
Power system (injector)
Fuel injection engine power supply system
Structural diagram of the injection system
Checking and adjusting the injection system
Checking electrical parameters
Removal and installation the fuel pump
Removal and installation the fuel pressure regulator
Adjusting engine idle speed
Turbocharger — removal and installation
Fuel injection system of the B6 engine
Fuel injection system and turbocharger of the B6 EGI engine
Technical characteristics of the power supply system
Transmission
Clutch
Detailed technical specifications of the clutch
Details of the clutch mechanism and its drive
Replacing the driven disc or clutch housing
Clutch release hydraulic drive
Adjusting the clutch release drive
Mechanical gearbox
Detailed technical characteristics of the manual transmission
Gearbox housing parts
Shaft parts of 5-speed gearbox type «F»
Shaft parts of 4-speed gearbox type «F»
Shaft parts of 5-speed gearbox type «G»
Removal and installation the gearbox
Disassembling the gearbox
Disassembling the gearbox shafts
Disassembling the differential
Checking the technical condition of parts
Differential assembly
Gearbox assembly
Installation of shafts
Gearbox section
Gear selection and gear shift drive mechanism of 4-speed F-type gearbox
Gear selection and gear shift drive mechanism for 5-speed gearboxes of types «F» and «G»
Automatic gearbox
Detailed technical characteristics of the automatic transmission
Automatic transmission parts
Automatic transmission section
Replacing the valve box
Removal and installation of automatic transmission
Checking the functionality of the automatic transmission
Checking the working pressure
Checking the working pressure cut-off
Checking the regulating pressure
Filling automatic transmission with oil
Adjusting the gear selector cable
Possible malfunctions of automatic transmission
Front wheel drive
Detailed technical specifications of the wheel drive
Front Wheel Drive Parts
Removal the front wheel drive shafts
Installing the front wheel drive shafts
Chassis
Steering
Detailed technical specifications of the steering system
Components of a mechanical steering gear with a constant gear ratio
Variable ratio mechanical steering gear parts
Steering column parts
Removal and installation of mechanical steering
Disassembly, inspection and assembly of a constant ratio steering gear
Disassembly, inspection and assembly of the variable ratio steering gear
Removal and installation the steering column
Power Steering Details
Removal and installation power steering
Removal and installation a power steering column
Bleeding the Power Steering System
Checking the operating pressure of the power steering
Adjusting the tension of the power steering pump drive belt
Front suspension
Detailed technical specifications of the front suspension
Front suspension parts
Removal and installation a telescopic stand
Disassembly and assembly of a telescopic stand
Removal and installation the suspension arm
Replacing the silent blocks of the suspension arms
Replacing the ball joint of the suspension arm
Removal and installation the anti-roll bar
Checking and adjusting the front wheel alignment angles
Adjusting the front wheel alignment
Adjusting the front wheel camber angle
Front wheel hub parts
Replacing hub bearings
Adjusting the preload of the hub bearings
Rear suspension
Detailed technical specifications of the rear suspension
Rear suspension parts
Removal and installation a telescopic stand
Disassembly and assembly of the telescopic suspension strut
Removal and installation transverse suspension arms
Removal and installation the anti-roll bar
Checking and adjusting the rear wheel alignment angles
Rear wheel alignment adjustment
Rear wheel hub parts
Replacing hub bearings
Adjusting the preload of the hub bearings
Brake system
Detailed technical characteristics of the brake system
Front wheel brake mechanism parts
Replacing the front brake pads
Removal and installation the front brake caliper and brake disc
Rear wheel drum brake mechanism parts
Replacing rear drum brake shoes
Rear wheel disc brake mechanism parts
Replacing rear disc brake pads
Removal and installation the rear caliper
Brake master cylinder and vacuum booster
Removal and installation of the brake master cylinder
Removal and installation the vacuum booster
Checking the performance of the vacuum booster
Removal and installation the pressure regulator
Checking the performance of the pressure regulator
Parking brake parts
Adjusting the parking brake system
Bleeding the brake hydraulic system
Electrical equipment
Equipment and devices
Detailed technical characteristics of electrical equipment
Generator parts
Removal and installation the generator
Adjusting the alternator drive belt tension
Disassembly and assembly of the generator
Starter parts
Removal and installation the starter
Disassembling and assembling the starter
Removal and installation the windshield wiper
Instrument cluster details
Removal and installation the instrument cluster
Headlight adjustment
Removal and installation the heater fan
Electrical circuits
How to Use Car Wiring Diagrams
General diagram of electrical equipment with engines E1, E3, E5
General diagram of cars with B6 engines produced before 1988
General electrical diagram with B3, B5, B6 and B6 EGI engines produced since 1988
Conventional symbols on electrical circuits
A. Schemes of battery charging, starting system, heating element of automatic starting device...
A-1. Battery charging circuit and starting system diagram
Ba. Circuit diagram of the electric motor of the cooling system fan, circuit diagrams of the ignition system...
B-a1. Ignition system diagrams, engine management system B6 EGI...
B-a2. Wiring diagram of the electric motor of the engine cooling system fan...
Bb. Fuel supply control system diagram (on EEC models)
B-b1. Fuel supply control system diagram (on EEC models)
B-e1. Engine control system diagrams, ignition system...
Bg. Wiring diagram of the electric motor of the engine cooling system fan, wiring diagram of the ignition system...
C. Instrument cluster wiring diagram
C1. Instrument cluster wiring diagram
C2. Instrument cluster wiring diagram
D. Wiring diagram for windshield wiper and washer, rear window...
Ea. Wiring diagram for the instrument lighting switch
E-a1. Lighting control circuit
E-b2. Wiring diagram for side direction indicators, headlights, license plate lights...
E-b1. Wiring diagram for sidelights, headlights, license plate lights, rear lights...
E-b3. Wiring diagram for side direction indicators, headlights, license plate lights...
F-a2. Wiring diagram for reverse light, turn signals and alarm.
Fb. Circuit diagram for switching on the sound signal and brake light lamps
Ga. Air conditioner and heater connection diagram
Gb. Scheme of the logical control system of the heater operation
G-b1. Scheme of the logical control system of the heater
H. Wiring diagram for cigarette lighter and sunroof electric drive
I. Wiring diagram for clock and rear window heating element
I1. Wiring diagram for digital clock and rear window heating element
K. Door window lifter wiring diagram
J. Wiring diagram for the lamps in the door pillars, the ignition switch illumination lamp...
L. Audio system wiring diagram
M. Wiring diagram for electric drive of external rear-view mirrors
N. Door lock system diagram
O. Scheme of the suspension stiffness control system
P. Speed controller software diagram
Wiring diagrams (station wagon)
General electrical diagram of station wagons produced since 1989
A. Schematic diagram of the battery charging circuit, starting system...
B-1. Circuit diagram of the electric fan of the cooling system, ignition system
B-2. Wiring diagram of the electric motor of the engine cooling system fan, ignition systems
C. Instrument cluster wiring diagram
D. Wiring diagram for windshield and rear window wipers and washers and headlight washers
E-1. Lighting control circuit
E-2a. Wiring diagram for side direction indicators, headlights, rear lights...
F-1b. Circuit diagram for brake light, turn signal and hazard warning lights
F-2a. Circuit diagram for the sound signals and brake lights, except for the German version
G-1. Heater diagram
I. Door lock system diagram
J. Wiring diagram for lamps in door pillars, luggage compartment lighting, interior lighting...
K. Door window lifter wiring diagram
Familia 6 (1989-1994)
General information
Introduction to guide
About this service and repair manual
Mazda-323 cars — introduction
Vehicle Identification Numbers
Purchase of spare parts
Maintenance technology, tools and workplace equipment
Starting the engine from an auxiliary source
Jacking and towing a car
Automotive chemicals, oils and lubricants
Car fault diagnostics
User manual
Before boarding the car
Running in the car for the first 1000 km
Vehicle keys
Door locks
Single (central) locking device (if any)
Child protection (rear doors only)
Electric window (if equipped)
Rear pivot windows (3-door models)
Seat adjustment
Steering wheel height adjustment (if equipped)
Seat belts (if any)
Tailgate / Boot lid
Refueling a car
Rear view mirrors
Luggage straps (wagon, if equipped)
Trunk lid (if equipped)
Spare wheel
Dashboard
Ignition and steering column lock
Starting the engine
Manual transmission and transfer case control
Operating a car with an automatic transmission
Recommendations for economical operation
Cruise control (constant speed control switch)
Lighting and light signaling
Windscreen wiper and washer
Dashboard
Other devices and equipment
Heater and ventilation
Operating the air conditioner (if available)
Interior lights, trunk lights and reading light (if equipped)
Sliding sunroof (if available)
Push or tow launch
Engine compartment
Maintenance
Maintenance intervals
Maintenance work
Engine oil change
Replacing the oil filter
Replacing the bypass oil filter
Visual inspection for oil leaks
Checking the engine oil level
Checking the coolant level
Replacing the coolant
Visual inspection of the cooling system for leaks
Frost resistance test
Adjusting valve clearances
Tightening the cylinder head bolts
Tightening the intake and exhaust manifold bolts
Checking the throttle position sensor
Checking the ignition timing
Replacing spark plugs / checking electrical contacts
Replacing the air filter element
Draining diesel engine fuel filter sediment / replacing fuel filter
Checking V-belt / tension / replacing toothed belt
Visual inspection of the exhaust system
Gearbox/wheel drive
Visual inspection of gearbox tightness
Manual transmission — checking the oil level
Manual transmission — oil change
Automatic transmission — checking the oil level
Differential box and transfer case — checking the oil level
Differential box and transfer case — oil change
Checking the rubber seals of the drive shafts
Checking the clutch fluid level
Checking/Adjusting the Clutch Pedal
Brakes / tires / wheels
Checking the brake fluid level
Checking the thickness of brake pads
Checking the parking brake
Replacing brake fluid
Checking tire pressure
Checking the tread on the tires
Checking the tire valve
Steering / Front Wheel Drive
Checking the tie rod end/ball joint boots
Checking the steering play
Checking the servo control oil level
Electrical equipment of the car
Checking the battery
Body/interior equipment
Visual inspection of all seat belts
Power unit
Petrol engines
Petrol Engine Specifications
Removal and installation the engine
Removal and installation the timing belt of B3, B5, B6, BP engines (SOHC)
Removal and installation the timing belt (DOHC)
Removal and installation the cylinder head / replacing the cylinder head gasket
Chain drive mechanism
Removal and installation the camshaft / adjusting the valve timing
Removal and installation the camshaft
Camshaft / timing gear drive
Camshaft / camshaft drive system
Removal and installation camshafts (BP DOHC engines)
Removal and installation valves
Replacing the valve stem seals
Checking the valve guides
Chamfering of valve seats in cylinder heads / valve machining
Lapping valves
Checking/adjusting valve clearance
Checking the compression in the cylinders
Removal and installation / tensioning the V-belt
Diesel engines
Description of diesel engine
How a diesel engine works
Removal and installation the timing belt / adjusting the timing drive
Diesel engine preheating system
Checking the preheating system
Removal air from the fuel system
Checking/replacing the fuel shut-off solenoid valve
Adjusting the gas drive
Checking / adjusting the idle speed
Removal and installation injectors
Removal and installation a vacuum pump
Lubrication system
Description of the engine lubrication system
Oil circuit
Checking oil pressure
Checking the oil pressure sensor
Removal and installation the oil pan
Cooling system
Coolant circuit
Antifreeze concentrate
Replacing the coolant
Checking the tightness of the cooling system
Removal, installation and checking the thermostat
Removal and installation the water pump
Removal and installation the radiator
Removal and installation the fan motor
Checking the thermal switch
Ignition system
Description of the ignition system
Safety precautions when working with an electronic ignition system
Checking the ignition coil
Checking the ignition cable
Checking and adjusting the ignition timing
Removal and installation the ignition distributor
Spark plugs
Spark plugs for Mazda 323
Supply system
Description of the power supply system
Cleanliness rules when working with the power supply system
Removal and installation / checking the sensor in the fuel tank
Removal and installation the fuel tank
Removal and installation the fuel pump
Removal and installation / checking of the fuel pump
Removal and installation the air filter
Carburetor
General description of the carburetor
Carburetor adjustment
Malfunctions in the fuel supply system
Sequential chamber downdraft carburetor
Checking and adjusting CO content
Checking/removing and installing the fuel shut-off valve
Checking/removing and installing automatic cold start
Removal and installation the carburetor
Injection system
Description of the fuel injection system
Injection system fault memory
Safety precautions when working with the injection system
Idle speed check
CO content testing
Checking/Adjusting the Throttle Position Sensor
Removal and installation / checking the coolant temperature sensor
Checking injection valves (injectors)
Removal and installation injection valves
Checking the fuel pump
Exhaust system
Description of the exhaust system
The principle of operation of a catalytic converter (catalyst)
Rules for operating vehicles with a catalytic converter
Removal and installation of the exhaust system
Checking / removing and installing the lambda probe
Transmission
Clutch
General description of the clutch
Removal and installation / checking of the clutch
Removal and installation / checking the clutch release bearing
Clutch Pedal/Cable Adjustment
Checking/Adjusting the Clutch Pedal
Bleeding air from the clutch drive
Car gearbox
Description of manual transmission
Removal and installation the gearbox
Gear shift mechanism — removal and installation
All-wheel drive device
Description of automatic transmission
Towing cars with automatic transmission
Chassis
Front suspension
Description of the front suspension
Removal and installation the shock absorber strut
Disassembling the shock absorber / removing and installing the shock absorber / coil spring
Checking the shock absorber
Removal and installation the wishbone / replacing the rubber support
Checking/replacing the wishbone/steering knuckle support
Removal and installation the drive shaft
Removal and installation the intermediate shaft
Checking/disassembling the drive shaft/replacing the seals
Front hub bearing
Rear suspension
Description of the rear suspension
Removal and installation the rear shock absorber strut
Disassembling the rear shock absorber / removing and installing the shock absorber / coil spring
Wishbones / Trailing arm / Stabilizer
Checking the rear hub bearing
Removal and installation the rear hub bearing
Adjusting the backlash of the rear hub bearing
Removal and installation the rear hub
Steering
Steering Description
Removal and installation the steering wheel
Removal and installation the steering rod end
Removal and installation the steering gear rubber cuff
Servo control pump
Wheel alignment angles
Values for checking wheel alignment
Brake system
Description of the brake system
Technical data of the brake system
Front brake device
Removal and installation front brake pads
Checking the thickness/lateral runout of the brake disc
Removal and installation rear disc brake pads
Removal and installation the brake caliper
Removal and installation the brake disc
Removal and installation rear brake shoes/brake drum
Removal and installation the wheel brake cylinder
Wheel brake cylinder repair
Brake fluid — precautions
Bleeding the brake system
Replacement of brake lines and hoses
Checking the brake booster
Removal and installation the brake light switch
Handbrake device
Adjusting the handbrake
Anti-lock braking system (ABS)
Wheels and tires
Wheel and tire sizes / tire pressure
Disc designations
Tire designations
Wheel replacement
Rules for tire care
Wheel balancing
Anti-skid chains
Spare wheel
Tire wear
Body
Body elements
General description of the body
Removal and installation the front bumper
Removal and installation the rear bumper
Removal and installation the radiator grille
Removal and installation side moldings
Removal and installation the front wing
Outside mirror
Removal and installation mirror glass
Instrument panel / center console
Front seats
Removal and installation the rear seat
Back seat
Doors and windows
Removal and installation / adjustment of the hood
Removal and installation/adjusting the tailgate
Removal and installation / adjustment of the door
Door trim / window lifter / door glass
Removal and installation door trim
Removal and installation front door glass/window lifter
Door lock / handle / cylinder
Tailgate lock / internal drive
Body Care
Car painting
Repairing Stone Damage
Body straightening / repair of rust holes
Preparing for painting a car
Car body painting
Car wash
Care of varnish coating
Bottom protection and cavity preservation
Caring for fabric upholstery
Electrical equipment
Equipment and devices
Troubleshooting Electrical System
Checking the switch for current flow
Checking the relay
Checking the windshield wiper motor
Checking the direction indicators
Checking brake lights
Checking the rear window defroster
Disconnecting and connecting cable plugs
Location of fuses
Replacing fuses
Instrument panel structure
Removal and installation the instrument panel
Instruments in the instrument panel
Removal and installation the radio
Removal and installation speakers
Removal and installation a pin antenna
Power devices
Removal and installation the battery
Checking the battery
The battery discharges itself
Charging the battery
Storage of the battery
General description of the generator
Safety Precautions for Alternator
Checking the generator voltage
Removal and installation the generator
Generator components
Disassembling the generator / replacing carbon brushes
Removal and installation the starter
Checking/replacing the starter solenoid relay
Heating system
Description and device of the heater
Heater Fan Motor
Removal and installation the heater fan
Heater control unit
Adjusting heater drives
Checking the fan motor/pre-resistors
Checking the heater switch
Lighting and headlights
Description of the lighting system
Basic set of lamps
Replacing external lighting lamps
Headlight device
Removal and installation headlights
Headlight adjustment
Removal and installation rear lights
Instrument cluster lights
Windshield wipers and washers
Replacing windshield wipers
Removal and installation/adjusting windshield washer nozzles
Removal and installation the front wiper arms
Front windshield wiper
Removal and installation the front wiper motor
Rear windscreen wiper
Removal and installation the rear wiper motor
Removal and installation the rear wiper arm
Wiring diagrams (since 1987)
Rules for handling electrical circuits
Location of central electrics plugs
Construction of electrical circuits
Location of relay in car
Electrical diagram of the power supply system
Electrical diagram of the charging system
Electrical diagram of carburetor engines 1.3 l 1.5 l series B
Electrical diagram of indicators and signal lamps
Wiring diagram of windshield wiper and windshield washer
Lighting control wiring diagram
Wiring diagram of front parking lights, headlights, license plate lights...
Wiring diagram of front parking lights, rear fog lights, headlights...
Wiring diagrams (since 1991)
Location of central electrics plugs
Electrical wiring diagram of the cable routing plan (injection engine)
Electrical Wiring Diagram Cable Routing Plan (Diesel Engine)
Starter wiring diagram (injection engine)
Starter Wiring Diagram (Diesel Engine)
Electrical diagram of the charging system
Wiring diagram of windshield wiper and windshield washer, headlight cleaner
Engine control circuit (injection engine)
Engine control wiring diagram (diesel engine)
Headlight range adjustment wiring diagram
Wiring diagram of front side lights, rear side lights, license plate lights
Rear fog lights wiring diagram
Wiring diagram of turn signals and hazard warning lights
Brake light wiring diagram
Electrical diagram of the horn, reversing lights
Electrical diagram of rear window heater, digital clock, cigarette lighter
Electrical diagram of electric exterior mirrors
Capella 3 (1982-1992, petrol)
General information
User manual
Introduction to the Mazda 323 Owner's Manual (3rd and 4th Generation)
Instrument cluster
Indicator lamp symbols
Starting and stopping the engine
Key left in steering wheel lock reminder signal
Electric windows
Front seats
Vertical installation of headrests
Adjusting the backrest angle
Installing lumbar support
Adjusting the angle of the seat cushion
Seat height adjustment
Longitudinal movement of the chair
Adjusting the side holders
Access to rear seats
Front seat heating system
Tray under the seat
Independently folding rear seats
Folding rear seats
Folding front seats
Third seat
Steering wheel height adjustment
Seat belt device
Front seat safety belts
Rear seat safety belts
Trunk lid
Back door
Refueling
Outside rear view mirror
Interior rearview mirror Day/Night
Luggage compartment cover
Instruments and tools
Steering wheel shaft lock and steering locking device
Starting the engine (petrol engine without fuel injection system)
Starting the engine (vehicle with diesel engine)
Power steering system
Manual transmission
Automatic transmission
Launch on the rise
Power steering with 4-wheel drive (4WS)
Ways to use fuel more economically.
Speed control and regulation system
Lighting and turn signals. Horn
Windscreen washer and cleaning lever
Instrument panel. Instrument cluster
Double total mileage meter switch
Turn signal and hazard warning lights
Coolant temperature gauge
Fuel reserve indicator
Control and signal lamps
ABS operation
Tachometer
Light level switch
Opening the hood
Adjusting the intensity of the instrument cluster illumination
Rear view glass heating
Rear window wiper and washer
Digital watch
Headlight washer
Rear fog lights
Automatically adjustable suspension
Cigarette lighter
Ashtray
Glove compartment
Central console
Movable ventilation nozzle
Ventilation nozzle for the lower part of the car
Heating and defrosting system
Heating regulators
Air Conditioning Control
Air conditioner switch
Ceiling lamp and reading light
Reading lamps
Trunk lighting
Electric retractable tilt sunroof
Brake pedal
Parking brake
Brake booster
Brake lining wear signal
Hazard warning lights
Jump starting with a spare battery
Air traffic jam
Towing for launch purposes
Towing a car
Management in complex environments
Rocking the car back and forth
Spare wheel, on-board tool, jack, jack handle
Maintenance
Engine adjustment
Maintenance Specifications
Maintenance intervals
Tire condition and pressure check
Checking fluid levels
Checking and servicing the battery
Inspection, adjustment and replacement of the drive belt
Checking the operation of the cooling system
Checking and replacing hoses in the engine compartment
Inspection and replacement of windshield wiper blades
Lubrication of car parts
Inspection of the exhaust system
Checking the suspension and steering
Checking the brakes
Checking the operation of the carburetor air damper
Checking and adjusting the idle speed and mixture ratio
Changing engine oil and filter
Checking the fuel system
Replacing the fuel filter
Checking and adjusting the throttle linkage
Checking the tightening of the carburetor fasteners
Checking the thermostatic air filter
Inspection of transmission output shaft seals and drive shaft boots
Wheel rotation
Adjusting the clutch pedal
Manual transmission oil change
Maintenance of the cooling system (draining, flushing and filling)
Inspection and maintenance of the rear wheel bearing
Automatic Transmission Fluid Replacement
Replacing the air filter element and the crankcase ventilation filter
Replacing the oxygen sensor
Checking and replacing the crankcase ventilation valve
Checking the Exhaust Gas Recirculation (EGR) Valve
Checking the fuel vapor extraction system
Checking and adjusting the ignition timing angle
Inspection and replacement of spark plugs
Checking and replacing spark plug wires, distributor cap and rotor
Adjusting the valves and checking the tightness of the cylinder head bolts
Compression check
Checking the additional air supply system
Troubleshooting
Engine fault detection
Troubleshooting the Cooling System
Troubleshooting fuel and exhaust systems
Detecting Clutch Faults
Troubleshooting a Manual Transmission
Troubleshooting Automatic Transmissions
Troubleshooting drive shafts
Detecting brake system faults
Troubleshooting suspension and steering
Troubleshooting the electrical system
Late models
Late model specifications
Adjustment and routine maintenance of later models
Late model engine
Carburetor (late models) — description
Automatic air dam cover — removal and installation
Automatic air damper — checking and adjustment
Electronic Gas Injection (EGI) — Description
Air Flow Meter (EGI) — Check
Air Flow Meter (EGI) — Removal and Installation
Throttle Body (EGI) — Check
Throttle body (EG/) — removal and installation
Throttle Position Sensor (EGI) — Checking and Adjusting
Pneumatic valve (EG/) — check
Accelerator Cable (EGI) — Adjustment
Fuel Injectors (EGI) — Checking, Removing and Installing
Fuel Pressure (EGI) — Check
Fuel pump (EGI) — inspection, removal and installation
Open Circuit Relay (EGI) — Test
EGI Control System — Check
Water Temperature Sensor (EGI) — Checking, Removing and Installing
Main Relay (EGI) — Check
Air Conditioner Idle Control Valve (EGI) — Adjustment
Power Steering Idle Control Valve (EGI) — Adjustment
Electric Idle Load Valve (EGI) — Adjustment
Distributor — removal and repair
Fuel Economy Indicator (EGI) system
Air Intake System (EGI) — Description
Air regulating valve (EGI) — removal, inspection and installation
Thin Valves (EGI) — Checking, Removing and Installing
Air Injection Nozzles (EGI) — Removal and Installation
Solenoid valve with tee (EGI) — inspection, removal and installation
Front brake discs — general description
Rear Brake Disc Pads — Replacement
Rear Disc Brake Caliper — Removal and Installation
Rear Disc Brake Caliper — Repair
Rear brake disc (rotor) — inspection, removal and installation
Front Suspension Strut — Removal and Repair
Plastic body parts — repair
Door Trim Panel (Late Models) — Removal and Installation
Instrument/Front Panel (Late Models) — Removal and Installation
Hatch (Late Models) — General Information
Fuse Box (Late Models) — General Information
Headlight (late models) — removal and installation
Headlight (late models) — adjustment
Light Bulbs (Late Models) — Replacement
Radio (late models) — removal and installation
Instrument cluster (late models) — removal and installation
Instrument cluster (late models) — removal and repair
Instrument cluster switch (late models) — removal and installation
Upper side light indicator — removal and installation
Instrument cluster backlight rheostat — removal and installation
Lower Dashboard Switch Panel — Removal and Installation
Digital watch — removal and installation
Relay (EGI models) — location
Power unit
Engine in car
Engine specifications
Camshaft Cover — Removal and Installation
Timing Belt Cover — Removal and Installation
Oil pump housing seal — replacement
Toothed drive belt — removal, installation and adjustment
Camshaft Sprocket — Removal and Installation
Crankshaft pulley — removal and installation
Timing Belt Sprocket — Removal and Installation
Camshaft — removal and installation
Back cover — removal and installation
Rocker Arms Assembly — Removal and Installation
Location of cylinder block parts
Front Casing Seal — Replacement
Valves, springs and valve stem seals — removal and installation
Intake manifold — removal and installation
Location of external engine components
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Front Casing Cover — Removal and Installation
Oil pump — removal and installation
Oil pump — dismantling, inspection and overhaul
Flywheel/Drive Disc and Rear Cover Seal — Removal and Installation
Flywheel ring gear — replacement
Oil radiator — removal and installation
Pallet — removal and installation
Engine mount cushions — replacement with the engine installed on the vehicle
Engine — removal and installation
Engine and transmission — separation and connection
Engine overhaul
General Engine Overhaul Procedure Specifications
Repair operations possible on the engine installed in the vehicle
Engine repair general description
Engine restoration options
Engine Removal — Methods and Precautions
Engine Repair — Dismantling Sequence
Cylinder head — dismantling
Cylinder head — cleaning and inspection
Valves — Maintenance
Cylinder head — overhaul
Piston/connecting rod assembly — removal
Parts of the cylinder block, crankshaft, bearings and connecting rod
Crankshaft — removal
Engine Block — Cleaning
Engine Block — Inspection
Camshaft — inspection
Piston/Connecting Rod Assembly — Inspection
Crankshaft — inspection
Main and connecting rod bearings — inspection
Piston rings — installation
Crankshaft — installation and control of the main bearing working clearance
Piston/Connecting Rod Assembly — Setting and Checking Bearing Operating Clearance
Rear cover and seal — installation
Engine overhaul — assembly sequence
Starting and running-in after overhaul
Cooling and heating system
Cooling and heating system specifications
General description of the cooling and heating system
Antifreeze — general description
Thermostat — replacement
Thermostat — checking operation
Radiator — removal, maintenance and installation
Fan — removal and installation
Electric Fan and Related Components — Description, Checking and Replacing Components
Water pump — checking operation
Water pump — removal and installation
Heater Blower Motor — Removal and Installation
Air Conditioning System — Maintenance
Fuel and exhaust system
Fuel and exhaust system specifications
General description of the fuel and exhaust system
Fuel pump — check
Fuel pump — removal and installation
Fuel line — installation and replacement
Fuel tank — removal and installation
Fuel tank — repair
Carburetor — removal and installation
Carburetor — repair and adjustment
Exhaust System Components — Removal and Installation
Idle Speed Control System — Checking and Adjusting
Air damper cable — removal, installation and adjustment
Engine electrical system
Engine Electrical System Specifications
Components of the engine electrical system
Ignition System — General Description and Precautions
Battery — Removal and Installation
Battery — starting from an external source
Battery Connection Cables — Checking and Replacing
Ignition system — check
Distributor — removal and installation
Runner — replacement
Distributor — removal and overhaul
Ignition Coil — Testing
Ignition coil — removal and installation
Charging system — general description and precautions
Charging system — check
Generator — removal and installation
Generator — brush replacement
Generator — bulkhead
Engine Starting Systems — General Description
Starter — Test on a Car
Starter — removal and installation
Starter Solenoid Relay — Removal and Installation
Starter — brush replacement
Starter — test
Emission control system
General description of the emission control system
Emission Control System Details
Contactless ignition system
Air intake system
Coasting mixture leaning system
Positive Crankcase Ventilation (PCV) System
Intake Air Temperature Control System
Deceleration control system
Economy mode indication system
Transmission
Mechanical gearbox
Manual Transmission Specifications
General description of mechanical transmission
Transmission brackets inspection and replacement
Gear Shift Lever Assembly — Removal and Installation
Transmission — removal and installation
Transmission — overhaul
Output shaft assembly — inspection and overhaul
Input shaft assembly — inspection and overhaul
Differential — inspection and overhaul
Transmission — assembly
Transmission Seals — Replacement
Automatic gearbox
Automatic Transmission Specifications
General description of automatic transmission
Diagnostics — General Information
Vacuum Diaphragm — Checking Operation and Replacement
Automatic transmission parts
Kickdown mechanism — checking operation and adjustment
Electromagnetic unit of the forced reverse gear shifting mechanism (kickdown) — checking the operation
Blocker — checking operation and replacement
Transmission — removal and installation
Transmission Seals — Replacement
Driving mode switching rod — checking and adjustment
Oil pan gasket — replacement
Clutch and drive shafts
Clutch and Drive Shaft Specifications
Clutch — General Description
Clutch — Checking Operation
Clutch pedal — removal and installation
Clutch cable — removal and installation
Clutch — removal, inspection and installation
Drive shaft — general description
Drive shaft and connecting shaft — removal and installation
Drive shaft boot — replacement
Chassis
Brake system
Brake system specifications
General description of the braking system
Disc brake pads — replacement
Disc Brake Caliper — Removal and Installation
Disc Brake Caliper — Overhaul
Brake disc — inspection, removal and installation
Drum brake shoes — replacement
Drum brake working cylinder — removal, overhaul and installation
Master cylinder — removal, overhaul and installation
Brake Hoses and Tubes — Inspection and Replacement
Parking brake — checking operation and adjustment
Brake Pedal Assembly — Removal and Installation
Parking brake assembly — removal and installation
Parking brake cables — removal and installation
Brake booster — inspection, removal and installation
Hydraulic system — bleeding
Brake fluid level sensor — checking operation
Dual Pressure Regulating Valve — Checking Operation, Removal and Installation
Suspension and wheels
Suspension and Wheel Specifications
Wheels and tires — general information
Wheel and tire — removal and installation
Suspension adjustment — general information
Suspension system — general description
Suspension system — inspection
Anti-roll bar — removal and installation
Front Lower Control Arm — Removal, Repair and Installation
Front strut shock absorber assembly — removal and installation
Rear strut assembly — removal, inspection and installation
Rear suspension, lateral and longitudinal balancers — removal and installation
Three-way damper control switches — checking, removing and installing
Suspension/Shock Absorber Strut Assembly — Removal and Repair
Rear hub bearings — replacement
Rear Steering Knuckle Fastener — Removal and Installation
Steering
Steering Specifications
Steering system — general description
Steering wheel — removal and installation
Steering column — removal and installation
Steering knuckle and hub — removal and installation
End of connecting rod — removal and installation
Rack and Pinion Boot Seals — Replacement
Steering rack and pinion assembly — removal and installation
Power Steering Pump — Removal and Installation
Bleeding the power steering system
Body
Exterior (external elements)
Body — general description
Body — maintenance
Hinges and locks — maintenance
Body repair — minor damage
Body repair — serious damage
Hood — removal and installation
Bonnet lock mechanism and release cable — removal and installation
Rear door shock absorber — removal and installation
Rear door — removal, installation and adjustment
Trunk lid — removal and installation
Rear Compartment Lid Lock Assembly — Removal and Installation
Rear Compartment Lid Impact Plate — Removal and Installation
Fuel Filler/Rear Compartment Release Lever — Removal and Installation
Door glass and window lifter — removal and installation
Glass of the triangular window of the passenger compartment (coupe models) — removal and installation
Radiator grille — removal and installation
Radiator Grille Cover — Removal and Installation
Hood panel — removal and installation
Front Skirt Panel — Removal and Installation
Bumpers — removal and installation
Replacement of fixed glass
External door handle — removal and installation
Outside mirror — removal and installation
Central locking — general description
Doors — removal, installation, adjustment
Luke — General Description
Interior (internal elements)
Upholstery and carpets — maintenance
Vinyl Finishing — Maintenance
Door trim panel — removal and installation
Trim connectors removal and installation
Console — removal and installation
Instrument panel — removal and installation
Seats — removal and installation
Seat Heaters — Inspection and Replacement of Element
Electrical equipment
Equipment and devices
Electrical System Specifications
General description of the electrical system
Electrical System Troubleshooting — General Description
Fuses — General Description
Fusible links general description
Adjustable Suspension Damper Actuator with 3-Pin Connector — Check
Combination switch — removal and installation
Ignition switch/steering wheel lock — removal and installation
Radio and speakers removal and installation
Instrument panel board — removal and installation
Front panel instruments — removal and installation
Dashboard Switches — Removal and Installation
Heater control — removal, installation and adjustment
Windshield Wiper Motor and Rod Assy — Removal and Installation
Rear Window Wiper Assembly — Removal and Installation
Radio antenna with electric drive — removal and installation
Rear Window Defroster (Electric Type) — Checking and Repairing
Sound warning system — general description
Speed control system — general description
Fuel and temperature gauges — checking
Relay — identification and replacement
Speedometer Drive Cable — Removal and Installation
Washer pumps — removal and installation
Lighting and lamps
Headlight — removal and installation
Headlight adjustment
Replacing a light bulb
Light Bulb Testing System — Precautions
Direction indicator and hazard warning flasher — removal and installation
Castle Lighting System — General Description
Reverse Light Board — Lens Replacement
Electrical circuits
Information on electrical connection diagrams
Diagram 1: Starting and charging system (before 1985)
Diagram 2: Engine Management System (before 1985)
Scheme 3: Indication and control system (before 1985)
Scheme 4: Windscreen and headlight wipers/washers
Scheme 5: Headlights, side lights, parking lights, rear fog light, license plate light
Diagram 6: Direction indicators, hazard warning lights, horn, brake light and reversing lights
Diagram 7: Heater and air conditioner (before 1985)
Diagram 8: Rear window defroster, cruise control and electric sunroof (pre-1985)
Diagram 9: Adjustable shock absorber system, electrically controlled mirrors and cigarette lighter (before 1985)
Scheme 10: Clock, trunk light, ignition and door lock light, interior light (before 1985)
Diagram 11: Electric windows and central locking
Diagram 12: Audio system (pre-1985)
Diagram 13: Starting and charging system
Diagram 14: Ignition system, cooling fan, fuel injection system and idle speed increase
Scheme 15: Indication and control system
Diagram 16: Windscreen and headlight wipers/washers
Diagram 17: Headlights, side lights, parking lights, rear fog light, number plate light
Diagram 18: Direction indicators, hazard warning lights, horn, brake light and reversing lights
Diagram 19: Heater and air conditioner
Scheme 20: Clock, trunk light, ignition switch and door lock light, interior light
Diagram 21: Rear window defroster, electric mirrors and cigarette lighter
Diagram 22: Electric windows and central locking
Diagram 23: Audio system and electric antenna
Diagram 24: Cruise control and electric sunroof
Diagram 25: Automatic suspension adjustment system
Diagram 26: Fuel Economy Indicator System
Diagram 27: Starting and charging system
Diagram 28: Engine management system, cooling fan, ignition, fuel shut-off valve
Scheme 29: Windscreen and headlight wipers/washers
Scheme 30: Indication and control system
Capella 3 and 4 (1982-1992)
General information
User manual
General information about Mazda 626 cars
Car keys
Electric power windows
Front seat adjustment
Rear door / trunk lid
Radiator Trim Cover
Rear view mirrors
Height adjustable steering column
Refueling a car
Starting the engine
Transmission
Technical characteristics of gearboxes
Device for maintaining a constant speed of movement (cruise control)
Lighting and light signaling
Glass cleaners and washers
Controls, instrumentation and equipment
Heating and ventilation
Interior lighting
Electric tilt and slide sunroof
Parking brake
Starting the engine from an external power source
Starting the engine by towing
Vehicle Identification Numbers
Tips for car operation
Technical data and characteristics of cars since 1984
Technical data and characteristics since 1988
Maintenance
Maintenance Specifications
Maintenance intervals
Checking the technical condition and servicing the engine
Checking tires and tire pressure
Checking operating fluid levels
Checking and servicing the battery
Checking, adjusting tension and replacing drive belts
Checking the cooling system
Checking and replacing hoses
Inspection and replacement of windshield wiper blades
Chassis lubrication
Checking the exhaust system
Checking the suspension and steering
Checking the brake system
Checking the position of the carburetor air damper
Checking and adjusting the engine idle speed and the quality of the fuel-air mixture
Replacing the oil filter and engine oil
Checking the power supply system
Checking the engine intake air thermostat
Checking the seals and protective covers of the constant velocity joints of the drive shafts
Wheel rotation
Adjusting the Clutch Pedal Travel
Replacing transmission oil in a manual gearbox
Replacing the working fluid in an automatic transmission
Replacing the coolant
Adjustment and replacement of rear wheel bearings
Replacing the air filter and PCV filter
Replacing the oxygen concentration sensor
Checking and replacing the PCV valve
Checking the Exhaust Gas Recirculation (EGR) Valve
Checking the fuel vapor recovery system
Checking the ignition system
Adjusting valve clearances and checking the tightening torque of the cylinder head bolts
Checking the compression in the engine cylinders
Checking the lean air-fuel mixture system while coasting
Checks and adjustments (since 1984)
Adjustments and maintenance (since 1986)
Power unit
Gasoline engine
General information about gasoline engines
Technical data and characteristics of gasoline engines
Cylinder Head Cover — Removal and Installation
Removal and installation the timing belt covers
Removal, installation and adjusting the tension of the timing belt
Driven pulley of the toothed belt drive — removal and installation
Crankshaft pulley — removal and installation
Timing Belt Drive Leading Pulley — Removal and Installation
Replacing the oil pump seal — removal and installation
Camshaft — Removal and Installation
Back cover — removal and installation
Valve Drive Mechanism — Removal and Installation
Replacing the front camshaft oil seal
Valves, springs and valve stem seals
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Rear Timing Belt Cover — Removal and Installation
Oil pump — removal and installation
Oil pump repair
Flywheel, clutch and rear crankshaft oil seal
Replacing the flywheel ring gear
Oil heat exchanger
Oil pan — removal and installation
Replacing engine mount components without removing the engine from the vehicle
Possible engine malfunctions, their causes and solutions
Engine overhaul (gasoline)
Removal and installation the engine
Repair work possible without removing the engine from the car
General recommendations for engine overhaul
Alternatives to Engine Overhaul
Safety precautions when removing the engine
Sequence of disassembly during engine overhaul
Disassembling the cylinder head
Cleaning and checking the cylinder head
Valve repair
Cylinder head assembly
Removal pistons and connecting rods
Removal the crankshaft
Cleaning the cylinder block
Checking the technical condition of the cylinder block
Checking the technical condition of the camshaft
Checking the technical condition of pistons and connecting rods
Checking the technical condition of the crankshaft
Checking main and connecting rod bearings
Installing piston rings
Installing the crankshaft and checking the main bearing clearances
Installing pistons with connecting rods and checking connecting rod bearing clearances
Installing the rear seal and rear cover
Sequence of engine assembly during major repairs
Starting the engine after repair and running it in
Wear of the cylinder-piston group
Engine bearings
Timing belt for timing control
Engine valve repair
What you need to know when changing your oil
What should an owner of a car with an injection engine know?
Vehicles with a catalytic converter in the exhaust system
Timing Belt Cover (since 1986)
Crankshaft main bearing shells (since 1987)
Valve drive (since 1986)
Toothed belt (since 1986)
Diesel engine
General information about diesel engines
Removal and installation the timing belt/setting the valve timing of the RF engine
Removal and installation the timing belt/setting the valve timing of the RF-N engine
Diesel engine preheating system
Removal air from the fuel supply system
Checking/replacing the fuel shut-off solenoid valve
Checking and adjusting the engine idle speed
Fuel injectors — removal and installation
RF Engine Vacuum Pump — Removal and Installation
Cooling and heating
General information about the engine cooling system
General information about antifreeze
Thermostat — replacement and testing
Radiator — removal, maintenance and repair
Radiator Fan — Removal, Checking and Installation
Radiator fan motor
Radiator Fan Intermediate Relay
Thermal Switch — Checking and Replacing
Water Pump — Checking, Removing and Installing
Heater Fan Motor — Removal and Installation
Air conditioning system maintenance
Checking, removing and installing the coolant temperature sensor (since 1984)
Supply system
General information about the power supply system
Fuel pump — checking, removal and installation
Repair and replacement of fuel lines
Fuel tank — removal and installation
Carburetor — removal, inspection and installation
Engine idling crankshaft speed compensator
Air damper control cable
Elements of the exhaust system
Power supply system malfunctions, their causes and methods of elimination
Carburetor — removal, inspection and installation (since 1984)
Distributed fuel injection system (since 1984)
Throttle assembly — removal, inspection and installation (since 1984)
Air valve (since 1984)
Fuel pump — inspection, removal and installation (since 1984)
Fuel injectors — inspection, removal and installation (since 1984)
Fuel pressure regulator (since 1984)
Control unit of the RVT system (since 1984)
Adjusting the accelerator cable of the RVT system (since 1984)
Checking the components of the electronic injection control system (since 1984)
Adjusting the engine warm-up valve (since 1984)
Load Control Valve Adjustment (Since 1984)
Fuel injection system (since 1986)
Air supply system (since 1986)
Electronic control system (since 1986)
General diagnostics of the electronic fuel injection system (since 1986)
Reducing the pressure in the fuel system (since 1986)
Checking the fuel system pressure (since 1986)
Fuel supply system components (since 1986)
Air supply system components (since 1986)
Air shock absorber (since 1986)
Idle Speed Compensation System (1986 and 1987)
Checking, removing and installing electronic control system components (since 1986)
Turbocharger — inspection, removal and installation (since 1986)
Ignition system
General information about the ignition system and safety precautions
Ignition distributor — removal and installation
Setting the ignition timing
Ignition distributor repair
Ignition coil — checking, removal and installation
Ignition distributor (since 1985)
Knock control system for turbocharged models (since 1986)
Emission reduction
General information about the exhaust gas toxicity reduction system
Electronic ignition system
Air injection system
Leaning system of the air-fuel mixture when the vehicle is moving in neutral gear
Forced crankcase ventilation system
Automatic intake air temperature control system
System for reducing toxicity when the throttle is abruptly closed
Economy Driving Mode Indication System
Fuel economy system (since 1984)
Air injection system (since 1984)
Air valves — removal and installation (since 1984)
Plate valves — removal and installation (since 1984)
Air injectors — removal and installation (since 1984)
Three-way solenoid valve (since 1984)
Air injection system for 1986 and 1987 models
Evaporative Emission Control (EEC) System (since 1986)
Crankcase ventilation (PCV) system (since 1986)
Exhaust gas recirculation system (since 1986)
Transmission
Clutch
General information about the clutch
Checking the clutch operation
Clutch pedal — removal and installation
Clutch cable — removal and installation
Clutch repair — removal, inspection and installation
Clutch elements of models produced since 1986
Mechanical gearbox
General information about manual transmission
Technical data of manual transmission
Gearbox Mounts — Checking and Replacing
Gear Shift Lever — Removal and Installation
Removal and installation the gearbox
Disassembling the gearbox
Gearbox assembly
Replacing gearbox seals
Automatic gearbox
General information about automatic transmission
General diagnostics of automatic transmission
Checking and replacing the vacuum diaphragm
Checking and adjusting the forced downshift mechanism
Checking the downshift solenoid
Checking and replacing the lock switch
Removal and installation the gearbox
Replacing gearbox seals
Checking and adjusting the gear shift cable
Replacing the oil pan gasket
Drive shafts
General description of drive shafts
Removal the drive shaft
Removal the intermediate shaft
Installing the intermediate shaft
Installing the wheel drive shaft
Replacing the drive shaft protective cover
Chassis
Brake system
General information about the braking system
Replacing disc brake pads
Removal and installation disc brake calipers
Disc brake caliper repair
Brake disc — inspection and replacement
Replacing brake shoes for drum brakes
Working brake cylinder of drum brakes
Master Brake Cylinder — Removal, Repair and Installation
Brake hoses and tubes
Parking brake — removal, inspection and installation
Brake pedal — removal, inspection and installation
Vacuum brake booster
Bleeding air from the hydraulic brake drive
Checking the brake fluid level sensor
Brake pressure regulator
Replacing brake pads on rear disc brakes (since 1984)
Removal and installation rear disc brake caliper (since 1984)
Repair of rear disc brake caliper (since 1984)
Anti-lock braking system (ABS) (since 1987)
Rear disc brakes (since 1987)
Suspension and wheels
Suspension tightening torques, Nm
General information about wheels and tires
Wheel replacement
Wheel alignment angles
General information about the suspension
Checking the front suspension
Front suspension anti-roll bar
Lower control arm of the front suspension
Steering knuckle and hub
Front shock absorber strut — removal, installation and repair
Three-stage front suspension damping control switches
Rear shock absorber strut — removal, installation and repair
Three-stage rear suspension damping control switches
Transverse and longitudinal rods of the rear suspension
Replacing the rear hub bearing
Rear hub support
Front suspension strut repair (since 1984)
Suspension elements of models produced since 1988
Steering
General information about steering
Steering wheel — removal and installation
Steering column — removal and installation
Tie Rod End — Removal and Installation
Protective cover for steering gear
Removal and installation the steering gear
Power steering pump
Bleeding the Power Steering Hydraulic Drive
Power Steering Valve Adjustment (1984 and later)
Body
Exterior (external elements)
Hood — removal, installation and adjustment
Hood lock and cable
Rear door — removal and installation
Trunk lid and lock
External door handle
Outside rear view mirror
Glass and window lifters — removal and installation
Removal, installation and adjustment of the door position
Adjusting the door position
Radiator lining
Fairing plate
Front trim panel
Bumpers — removal and installation
Replacement of fixed glass
Sunroof — Repair and Replacement
Sunroof (since 1984)
Interior (internal elements)
Door trim — removal and installation
Central lock
Center console — removal and installation
Instrument panel — removal and installation
Seats — removal and installation
Repair and replacement of plastic elements (since 1984)
Door trim (since 1984)
Instrument panel — removal and installation (since 1984)
Electrical equipment
Equipment and devices
General information about electrical equipment
Determining the source of the fault
Fuses and fuse links
Checking the drive of the three-way adjustable suspension shock absorber
Combination switch — removal and installation
Ignition Switch — Removal and Installation
Headlight with headlight bulb
Headlight with replaceable bulb
Headlight adjustment
Replacing lamps
Removal and installation the radio
Removal and installation speakers
Antenna with amplifier — removal and installation
Instrument cluster — removal and installation
Instrument panel switches
Heater control panel
Heater control cables
Windscreen wipers and washers — removal and installation
Rear window defroster
Sound alarm system
Constant speed control system (cruise control)
Removal and installation the turn signal flasher
Checking the fuel level and coolant temperature sensors
Fuel level indicator
Fuel level sensor
Coolant temperature gauge
Coolant temperature sensor
Replacing the relay
Lock illumination system
Checking the central relay (since 1984)
Fuse box (since 1984)
Headlights — removal and installation (since 1984)
Radio receiver — removal and installation (since 1984)
Instrument cluster — removal and installation (since 1984)
Instrument cluster switches (since 1984)
Replacement of map reading lamps (since 1984)
Digital watches (since 1984)
Location of relays in a car (since 1984)
Power devices
General information and precautions
Checking the power supply system
Generator — removal and installation
Replacing generator brushes
Generator repair with complete disassembly
Battery — Removal and Installation
Checking power wires
Checking the battery
Checking the density of the electrolyte
General information about the engine starting system
Checking the starter motor without removing it from the vehicle
Removal and installation the starter
Starter solenoid relay
Replacing the starter motor brushes
Starter repair with complete disassembly
Electrical circuits
Conventional symbols for electrical circuits
Scheme 1. Battery charging and engine starting system for models produced before 1985
Scheme 2. Engine management system of models produced before 1985
Diagram 3 and 4. Instrument cluster and gauges for models produced before 1985
Diagram 5. Windscreen and headlight wipers and washers for models without a switch block on the instrument panel (before 1985)
Diagram 6. Windscreen and headlight wipers and washers for models with a switch block on the instrument panel (before 1985)
Scheme 7. Head and side lights, rear fog lights, license plate light...
Scheme 8. Head and side lights, rear fog lights, license plate light...
Scheme 9. Indicator lamps for direction indicator and hazard warning lights, sound signal...
Scheme 10. Indicator lamps for turn signals and hazard warning lights, horn, brake light...
Scheme 11. Heater and air conditioner for models produced before 1985
Diagram 12. Rear window defroster, cruise control and sunroof for pre-1985 models
Diagram 13. Shock absorption system, rear view mirror drive and cigarette lighter for models produced before 1985
Scheme 14. Clock, trunk lighting, ignition switch and door lock cylinder illumination...
Scheme 15. Window lifters and central locking of models produced before 1985
Scheme 16. Window lifters and central locking of two-door models produced before 1985
Scheme 17. Audio system of models produced before 1985
Scheme 18. Battery charging and engine starting system for models with distributed injection system
Scheme 19 and 20. Ignition system, radiator fan, distributed fuel injection system and engine warm-up in idle mode
Diagram 21 and 22. Sensors and warning system of models with distributed fuel injection system
Diagram 23. Windscreen, headlight and rear window wipers and washers for models with distributed fuel injection system
Scheme 24. Head and side lights, rear fog lights, number plate light...
Scheme 25. Indicator lamps for turn signal and hazard warning lights, horn, brake light...
Scheme 26. Heater and air conditioner of models with distributed fuel injection system
Diagram 27. Clock, trunk lighting, ignition switch and door lock cylinder illumination...
Scheme 28. Rear window defroster, rear view mirrors and cigarette lighter for models with distributed fuel injection system
Scheme 29. Window lifters and central locking of models with distributed fuel injection system
Scheme 30. Window lifters and central locking of two-door models with distributed injection system
Diagram 31 and 32. Audio system and antenna with electric drive for models with distributed injection system
Diagram 33. Cruise control and sunroof for models with distributed fuel injection system
Scheme 34. Suspension control system with automatic adjustment
Scheme 35. Fuel consumption control system for models with distributed fuel injection system
Scheme 36. Battery charging and starting system for carburetor engines of models produced since 1986
Diagram 37. Engine management system, radiator fan, ignition system, fuel shut-off solenoid valve...
Scheme 38. Windscreen, headlight and rear window wipers and washers for models (since 1986) with carburetor engines
Scheme 39 and 40. Instrument cluster and gauges for models produced before 1985
Scheme 41. Head and side lights, rear fog lights, number plate light...
Scheme 42. Indicator lamps for direction indicators and hazard warning lights, horn, brake light...
Scheme 43. Heater and air conditioner of models (since 1986) with carburetor engines
Diagram 44. Clock, trunk light, ignition switch and door lock cylinder light...
Scheme 45. Rear window defroster, rear view mirrors and cigarette lighter for models (since 1986) with carburetor engines
Scheme 46. Cruise control and sunroof of models (since 1986) with carburetor engines
Scheme 47. Window lifters and central locking of models (since 1986) with carburetor engines
Scheme 48. Window lifters and central locking of two-door models (since 1986) with carburetor engines
Scheme 49 and 50. Audio system and antenna with electric drive for models (since 1986) with carburetor engines
Scheme 51. Suspension control system with automatic adjustment of models (since 1986) with carburetor engines
Scheme 52. Economizer system of models (since 1986) with carburetor engines
Capella 5 (1991-1997)
General information
User manual
Review of the interior of the car
Dashboard overview
Vehicle information plates
Automatic gear shifting
Driving tips
Dashboard
Warning lights in the cabin
Headlight control
Windscreen wiper and washer
Rear window wiper and washer
Headlight washer
Rear window de-icer
Flight computer
Outside temperature display
Clock — setting the time
Types of Air Conditioning System
Location and replacement of fuses
Vehicle Identification Number
Maintenance
Technical characteristics of vehicle components
Maintenance schedule
Primary and secondary checks
Checking oil and fluid levels
Checking the condition of the tires and tire pressure
Checking the power steering fluid level
Checking the automatic transmission fluid level
Changing engine oil and oil filter
Checking seat belts
Inspection and replacement of windshield wipers
Checking, maintaining and charging the battery
Checking, adjusting tension and replacing the drive belt
Checking and replacing hoses in the engine compartment
Checking the cooling system
Wheel rotation
Checking the brake system
Checking the manual transmission oil level
Replacing the air filter
Checking and replacing spark plugs
Checking and replacing ignition system components
Checking and replacing the crankcase ventilation valve
Checking and Adjusting Idle Speed (Pre-1997 Models)
Checking and adjusting the ignition timing (models before 1997)
Replacing the coolant and flushing the cooling system
Replacing brake fluid
Checking the steering and suspension
Automatic transmission fluid replacement
Manual transmission oil change
Checking the exhaust system
Checking the power supply system
Checking and Adjusting Valve Clearances (1998 Models)
Replacing the fuel filter
Helpful hints
Some tips when buying a car
Re-punched numbers
Buying an old car or a mysterious set of numbers and letters
Durability of the car
About parallelism of vehicle and trailer axles
Preparing your car for winter
Checking the operation of the car engine
What you need to know when changing your oil
For owners of cars with diesel engines
How does an air conditioner work and what to do if it breaks down
Operating a car with an automatic transmission
Clutch slippage and manual transmission
Features of operation of the brake system
To understand why you need a shock absorber, try riding without it
Car cosmetics
Features of operation of vehicle electrical equipment
Power unit
Petrol engines 1.6 and 1.8
Technical specifications
Top dead center (TDC)
Valve cover — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Timing belt and sprockets
Camshaft oil seals
Rocker arms and camshafts — removal, inspection and installation
Valve springs, fasteners and gaskets
Cylinder head — removal and installation
Oil pan — removal and installation
Front cover — removal and installation
Oil pump — removal, inspection and installation
Front crankshaft oil seal
Flywheel — removal and installation
Rear crankshaft oil seal
Engine Mounts — Checking and Replacing
Petrol engines 2.0
Technical specifications
Top dead center (TDC)
Cylinder Head Cover — Removal and Installation
Valve springs, retainers and seals
Timing belt and sprockets
Camshafts and tappets — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Front crankshaft oil seal
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel or drive disk — removal and installation
Rear crankshaft oil seal
Engine Mounts — Checking and Replacing
2.5 petrol engines
Technical specifications
Top dead center of the first piston (TDC)
Cylinder Head Covers — Removal and Installation
Valve springs, retainers and seals
Timing belt and sprockets
Camshafts and tappets — removal, inspection and installation
Intake manifold — removal and installation
Exhaust manifolds — removal and installation
Cylinder heads — removal and installation
Front crankshaft oil seal
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Rear crankshaft oil seal
Engine Mounts — Checking and Replacing
Overhaul engines 1.6 and 1.8
Technical specifications
Repair work without removing the engine from the car
General notes on engine overhaul
Alternatives to Engine Overhaul
Engine Dismantling — Methods and Safety Precautions
Engine disassembly sequence
Checking the compression in the engine cylinders
Removal and installation the engine
Preparing for engine overhaul
Engine overhaul
Overhaul and inspection of the cylinder head
Valve repair
Cylinder head assembly
Removal pistons and connecting rods
Removal the crankshaft
Checking and cleaning the cylinder block
Cylinder honing
Checking pistons and connecting rods
Checking the crankshaft
Checking main and connecting rod bearings
Engine assembly procedure
Installing piston rings
Installing the crankshaft
Installing the rear crankshaft oil seal
Installing pistons and connecting rods
Starting the engine after repair and running-in
Overhaul engines 2.0 and 2.5
Technical characteristics of 4-cylinder engines
Technical characteristics of 6-cylinder engines
Repair work without removing the engine from the car
General notes on engine overhaul
Alternatives to Engine Overhaul
Engine disassembly sequence
Checking with a vacuum gauge
Checking the compression in the cylinders
Engine Dismantling Methods
Removal and installation the engine
Overhaul and inspection of the cylinder head
Cylinder head assembly
Removal pistons and connecting rods
Removal the crankshaft
Checking the cylinder block
Cylinder honing
Checking pistons and connecting rods
Checking the crankshaft
Checking and selecting main and connecting rod bearings
Checking camshafts and tappets
Installing piston rings
Installing the crankshaft
Installing pistons and connecting rods
Diesel engine 2.0
Technical specifications
Diesel maintenance and repair
How a diesel engine works
Front timing belt, valve timing adjustment (RF engine)
Rear Timing Belt — Removal and Installation (RF Engine)
Toothed belt, valve timing adjustment (RF-N engine)
Preheating system
Checking the preheating device
Removal air from the fuel system
Checking and replacing the fuel shut-off solenoid valve
Checking and adjusting idle speed
Removal and installation injectors
Removal the vacuum pump (RF engine)
Diagnostics of faults in the fuel system of a diesel engine
Engine electrics
Elements of the battery charging and ignition systems
Technical specifications
Battery — Checking and Replacing
Ignition system — check
Ignition Coil — Checking and Replacing
Electronic control unit of the ignition system
Ignition distributor — removal and installation
Battery charging system — check
Generator — removal and installation
Starter and engine starting system
Starter Solenoid Relay — Removal and Installation
Cooling system
Elements of the engine cooling system
Technical specifications
Thermostat — Checking and Replacing
Cooling Fans — Checking and Replacing
Radiator and expansion tank — removal and installation
Water Pump — Checking and Replacing
Coolant temperature sensor
Engine Oil Cooler (6-cylinder models)
Blower Motor Electrical Circuit
Blower Motor — Removal and Installation
Heater and air conditioner control unit
Heater Radiator — Removal and Installation
Air conditioner
Air conditioning and heating systems
Air Conditioning Compressor Clutch Electrical Circuit
Air conditioning system moisture separator
Air conditioner compressor
Air conditioning system refrigerator
Air conditioning evaporator
Air conditioning system expansion nozzle
Carburetor Nikki 30/34
Description of the design of the Nikki 30/34 carburetor
Technical specifications
Nikki 30/34 Carburetor Operation Principle
Nikki Carburetor Identification
General maintenance
Carburetor adjustment
Checking carburetor components
Troubleshooting
Power system (1.6 and 1.8)
General description of the power supply system
Technical specifications
Releasing pressure from the fuel system
Fuel pump / fuel system pressure
Fuel pipes and connections
Removal and installation the fuel pump
Fuel level sensor
Fuel tank — removal and installation
Air filter — removal and installation
Accelerator cable — removal and installation
Electronic fuel injection system
Checking and replacing injection system components
Power system (2.0 and 2.5)
Fuel injection system components
Technical specifications
Relieving pressure in the fuel system
Fuel pump and fuel pressure
Fuel pipes and pipe connections
Fuel level meter sensor
Fuel tank — removal, installation and repair
Air Filter Housing — Removal and Installation
Accelerator cable — replacement and adjustment
Electronic fuel injection system
Throttle Body — Removal and Installation
Fuel pressure regulator — removal and installation
Fuel line and injectors — removal and installation
Control system
Exhaust system components
Exhaust system maintenance
Emission control and engine management systems
Self-diagnosis system and error codes
Central control unit — removal and installation
Throttle position sensor
Air Flow Sensor — Checking and Replacing
Incoming air temperature sensor
Coolant temperature sensor
Crankshaft position sensor
Camshaft Position Sensor
Power steering system switch
Oxygen sensor — testing and replacement
Fuel detonation sensor
Speed sensor — checking and replacement
Air valve — checking and replacing
Low speed additional air supply system
Crankcase ventilation system
Exhaust gas recirculation system
Fuel vapor collection system
Brake light switch
Catalytic Converter — Checking and Replacing
Transmission
Mechanical gearbox
Description of the manual gearbox
Tightening torques for threaded connections
Gear shift lever
Gear Shift Lever Cover
Gearbox shift rod
Reverse Light Switch
Removal and installation of a manual transmission
Automatic gearbox
Description of automatic transmission
Tightening torques for threaded connections
Automatic Transmission Fault Diagnosis
Gear Shift Lever — Removal and Installation
Gear Shift Cable — Removal and Installation
Mutual locking system
Transmission sensor
Drive axle seals — replacement
Removal and installation of automatic transmission
Clutch and axles
Technical specifications
Checking the clutch
Clutch release cylinders
Hydraulic clutch release drive system
Clutch Mechanism Elements — Removal and Installation
Release bearing and release bearing fork
Adjusting the clutch pedal
Lockout switch
Half shafts — removal and installation
Intermediate shaft — removal and installation
Axle shaft boots — replacement
Chassis
Brake system
Technical specifications
Anti-lock brake system (ABS)
Disc brake pads — replacement
Brake Caliper — Removal and Installation
Brake disc — removal and installation
Brake shoes for drum brakes
Wheel cylinder — removal and installation
Master Brake Cylinder — Removal and Installation
Brake pipes and hoses
Bleeding the brake system
Vacuum booster — removal, inspection and installation
Brake pedal height and free travel
Adjusting the handbrake
Handbrake cables
Low Brake Fluid Warning Light Switch
Suspension and wheels
Suspension and steering components
Tightening torques, Nm
Front suspension strut — removal, inspection and installation
Replacing the front suspension strut elements
Front suspension hub bracket
Front wheel hub and bearing
Front suspension anti-roll bar
Front suspension arm — removal and installation
Rear suspension strut — removal, inspection and installation
Rear Wheel Hub Bracket — Removal and Installation
Rear wheel hub and bearing
Rear suspension anti-roll bar
Rear suspension arm — removal and installation
Tire size
Wheel alignment angles
Steering
Steering wheel — removal and installation
Steering column — removal and installation
Tie rod ends — removal and installation
Replacing steering gear covers
Steering gear — removal and installation
Power steering system pump
Bleeding the power steering system
Body
Exterior (external elements)
General information about the body
Body maintenance and repair
Vinyl finish
Repair of minor body damage
Repair of significant body damage
Replacing the radiator grille (Mazda 626 model)
Hood — removal, installation and adjustment
Bumpers — removal and installation
Front wing — removal and installation
Plastic panel in front of the windshield
Rear view mirrors — removal and installation
Interior (internal elements)
Rear Door/Tailgate Support Pillars
Center console — removal and installation
Instrument panel trim elements — removal and installation
Steering Column Cover — Removal and Installation
Instrument panel — removal and installation
Seats — removal and installation
Doors and windows
Door trim panel — removal and installation
Doors — removal, installation and adjustment
Door lock, lock drum and handle — removal and installation
Door glass — removal and installation
Window lift mechanism — removal and installation
Trunk lid (Mazda 626 and MX-6 models)
Trunk lid lock and lock drum (Mazda 626 and MX-6 models)
Trunk lid/fuel flap release cables
Rear Door (Ford Probe Models) — Removal and Installation
Rear Door Lock and Lock Drum (Ford Probe Models)
Electrical equipment
Equipment and devices
General description of electrical equipment
Finding the source of a fault in an electrical system
Fuses — location and replacement
Automatic switches
Relay — testing and replacement
Direction indicator/hazard warning flasher
Steering column switches
Ignition switch and lock drum
Switches on the instrument panel
Instrument cluster tools
Instrument cluster — removal and installation
Radio and speakers — removal and installation
Radio Antenna — Replacement
Headlight bulbs — replacement
Headlights
Headlamp drive
Replacing light bulbs
Windscreen wiper motor — check and replacement
Horn — Checking and Replacing
Daytime running lights system
Rear Window Defogger — Checking and Repairing
Cruise control system
Electric windows
Central locking and remote control of central locking
Electrically adjustable rear view mirror
Upper hatch
Airbag — Removal and Installation
Electrical circuits
Wire color designations
Engine Starting System — 1993-1997 Models
Battery Charging System — 1993-1997 Models
Engine Starting and Battery Charging Systems — 1998 Models.
Engine management (4-cyl. engine, automatic transmission, 1993-1995)
Engine Management (4-cyl. engine, manual transmission, 1993-1995)
Engine Management (6-cyl. engine, 1993-1995)
Engine management (4-cyl. engine, automatic transmission, 1996-1997)
Engine Management (4-cyl. engine, manual transmission, 1996-1997)
Engine Management (6-cyl. engine, 1996-1997)
Engine Management (4-cyl. engine, 1998)
Engine Management (4-cyl. engine, 1996-1997)
Headlamps (1993-1994, with daytime running lights)
Headlights (1993-1994, without daytime running lights)
Headlamps (1995-1997, with daytime running lights)
Headlights (1995-1997, without daytime running lights)
Headlamps (1998, with daytime running lights)
Headlamps (1998, without daytime running lights)
External lighting fixtures (1993-1994)
External lighting fixtures (1995-1997)
Exterior Lighting (1998)
Reversing lights
Electric windows (1993-1997)
Electric windows (1998)
Central locking (models 1993-1997)
Remote control central locking (1995-1997)
Central locking (1998 models)
Interior Lighting System (1993-1997)
Interior Lighting System (1998)
Interior lighting fixtures
Instrument Cluster Gauges and Warning Lights (1993-1997)
Instrument cluster gauges and warning lights (1998)
Cruise control system (1993-1994)
Cruise control system (1995-1997)
Cruise control system (1998)
Windscreen wipers and washers
Heater and air conditioner (with 4-cyl. engine, 1993)
Heater and air conditioner (with 6-cyl. engine, 1993)
Heater and air conditioner (with 4-cyl. engine, 1994-1997)
Heater and air conditioner (with 6-cyl. engine, 1994-1997)
Heater and Air Conditioner (1998 Models)
Stereo system wiring diagram
Capella 6 (1997-2005, petrol)
General information
Introduction to guide
Introduction to the Mazda 626 Repair Manual
Vehicle identification
Purchase of spare parts
Car maintenance techniques
Tools needed for car repair
Protecting your audio system from theft
Starting the engine from an external battery
Lifting and towing a car
Automotive chemistry and lubricants
Safety when carrying out car repairs
User manual
Interior view of the salon
Instrument panel
Instrument panel
Light indicators and signaling devices on the instrument panel
Instruments in the car interior
Outdoor Light Switch
Windscreen wiper and washer switch
Instrument lighting brightness controller
Hazard warning switch
Heating, ventilation and air conditioning in the cabin
Manual air conditioner
Automatic air conditioning
Some tips for the driver
Towing a trailer
Peculiarities of driving a car with an automatic transmission
Features of the automatic transmission
Brake and traction control
Troubleshooting
General information about troubleshooting
Engine fault diagnostics
Diagnostics of engine electrical equipment
Fuel system diagnostics
Cooling system diagnostics
Clutch diagnostics
Diagnostics of mechanical transmission
Automatic transmission diagnostics
Diagnostics of drive shafts
Brake system diagnostics
Suspension and steering diagnostics
Maintenance
Routine Maintenance Specifications
Engine bay with V6 engine (Ford Probe shown)
Engine bay with 4-cylinder engine (1998 Mazda 626 shown)
Rear of the car — bottom view
Ford Probe, Mazda 626 and MX-6 Service Schedule
Introduction to Maintenance
Maintenance — General Information
Check fluid levels — every 400 km or weekly
Checking tires — every 400 km or weekly
Checking the fluid level in the power steering reservoir — every 5000 km or once every 3 months
Checking the automatic transmission fluid level — every 5000 km or every 3 months
Replacement of engine oil and oil filter — every 5000 km or every 3 months
Check seat belts — every 25,000 km or annually
Inspection and replacement of windshield wipers — every 10,000 km or every 6 months
Check, service and charge the battery — every 10,000 km or every 6 months
Checking, adjusting and replacing accessory drive belts
Check and replace hoses under the hood — every 10,000 km or every 6 months
Check the cooling system — every 10,000 km or every 6 months
Periodic tire rotation — every 10,000 km or every 6 months
Checking the brake system — every 10,000 km or every 6 months
Checking the oil level in a manual transmission
Air filter replacement — every 50,000 km or every two years
Checking and replacing spark plugs
Checking and replacing ignition system components
Checking and replacing the crankcase ventilation valve
Checking and Adjusting Idle Speed (1997 and Earlier Models)
Checking and Adjusting Ignition Timing (1997 and Earlier Models)
Maintenance of the cooling system (draining, flushing and filling)
Brake fluid replacement — every 50,000 km or every two years
Check suspension and steering — every 50,000 km or every two years
Automatic transmission fluid change — every 50,000 km or every two years
Changing the oil in a manual transmission — every 50,000 km or every two years
Check the exhaust system — every 50,000 km or every two years
Checking the fuel system — every 50,000 km or every two years
Checking and adjusting valve clearances (models produced since 1998)
Replace the fuel filter — every 100,000 km or every four years
Power unit
4-cylinder engines
Technical data of the four-cylinder engine
General information about repairing a four-cylinder engine
Repair operations performed without removing the engine
Setting pistons to top dead center (BMT)
Cylinder Head Cover — Removal and Installation
Valve springs and oil seals — replacement
Timing Belt and Sprockets — Removal, Inspection and Installation
Camshafts and tappets — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Front Crankshaft Oil Seal — Replacement
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel (faceplate) — removal and installation
Rear Crankshaft Oil Seal — Removal and Installation
Power Block Supports — Checking and Replacing
6-cylinder engines
Technical data of the six-cylinder engine
General information about repairing a six-cylinder engine
Repair operations performed without removing the engine
Setting piston #1 to top dead center (TDC)
Cylinder Head Covers — Removal and Installation
Valve springs and oil seals — replacement
Timing Belt and Sprockets — Removal, Inspection and Installation
Camshafts and tappets — removal and installation
Intake manifold — removal and installation
Exhaust manifolds — removal and installation
Cylinder heads — removal and installation
Front Crankshaft Oil Seal — Replacement
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel/faceplate — removal and installation
Rear Crankshaft Oil Seal — Replacement
Power Block Supports — Checking and Replacing
Engine overhaul
Technical data for overhaul of 4-cylinder engines
Technical data for overhaul of 6-cylinder engines
General information about engine repair
Checking oil pressure
Checking the compression in the cylinders
Diagnostics using a vacuum gauge
Engine restoration options
Engine Removal — Methods and Precautions
Removal and installation the engine
Engine repair — disassembly procedure
Cylinder head — disassembly
Cylinder head — cleaning and inspection
Valve maintenance
Cylinder head — assembly
Pistons and connecting rods — removal
Crankshaft — Removal
Cylinder block — cleaning
Cylinder Block — Inspection
Cylinder honing
Pistons and connecting rods — inspection
Crankshaft — inspection
Main and connecting rod bearings — inspection and selection of liners
Camshafts and tappets — inspection
Engine Repair — Assembly Procedure
Piston rings — installation
Installing the crankshaft and checking the clearances in the main bearings
Installing the rear cuff
Installing the connecting rod and piston group and checking the clearances in the connecting rod bearings
First start and running-in of the engine after repair
Cooling and ventilation
Technical data of the cooling and ventilation system
General information about the cooling and ventilation system
Coolant — Basic Information
Thermostat — Checking and Replacing
Cooling system fans and their circuits — checking and replacement
Radiator and expansion tank — removal and installation
Water pump — check
Water pump — replacement
Coolant Temperature Indicator Sensor — Checking and Replacing
Oil Heat Exchanger (V-Type Engines) — Removal and Installation
Heater Fan and Circuit — Check
Heater Fan — Removal and Installation
Heater and air conditioner control panel — removal and installation, cable adjustment
Heater Radiator — Replacement
Air conditioning and heating system — inspection and maintenance
Air Conditioning Compressor Clutch Circuit — Check
Air Conditioning Receiver/Dryer — Removal and Installation
Air conditioning compressor — removal and installation
Air conditioning condenser — removal and installation
Air conditioning evaporator — removal and installation
Expansion nozzle (diffuser) of the air conditioning system — removal and installation
Power and exhaust systems
Technical data of fuel and exhaust systems
Basic information about fuel and exhaust systems
Relieving pressure in the fuel system
Fuel Pump/Fuel System Pressure — Check
Fuel lines and connections — repair and replacement
Fuel pump — removal and installation
Fuel level sensor in the tank ~ checking and replacing
Fuel tank — removal and installation
Fuel Tank Cleaning and Repair — Basics
Air cleaner — removal and installation
Accelerator cable — removal, installation and adjustment
Electronic Fuel Injection Control System — Basic Information
Electronic Fuel Injection Control System — Check
Throttle body — removal and installation
Fuel pressure regulator — removal and installation
Fuel rail and injectors — removal and installation
Exhaust System Maintenance — Basics
Engine electrics
Technical data of engine electrical equipment
General information about the engine electrical equipment
Battery — Checking and Replacing
Battery Cables — Checking and Replacing
Ignition system — basic information
Ignition system — check
Ignition Coil — Checking and Replacing
Ignition Control Unit — Checking and Replacing
Ignition distributor — removal and installation
Charging System — Basic Information and Cautions
Charging system — check
Generator — removal and installation
Starting System — Basic Information and Precautions
Starter and its circuit — check
Starter — removal and installation
Starter Solenoid Relay — Removal and Installation
Control system
Basic information about the engine management system
On-board diagnostics and fault codes
Electronic control unit (ECU) — removal and installation
Throttle Position Sensor — Checking, Adjusting and Replacing
Mass Air Flow Sensor — Checking and Replacing
Air Inlet Temperature Sensor — Checking and Replacing
Coolant Temperature Sensor — Checking and Replacing
Crankshaft Position Sensor — Checking and Replacing
Camshaft Position Sensor — Checking and Replacing
Power Steering Hydraulic Pressure Sensor — Checking and Replacing
Oxygen Sensor (O2S) — Checking and Replacing
Knock Sensor — Checking and Replacing
Vehicle Speed Sensor — Checking and Replacing
Idle Air Control Valve — Checking and Replacing
Intake manifold configuration control system (with V-engine)
Forced crankcase ventilation system
Exhaust gas recirculation system
Fuel vapor recovery system
Brake Pedal Sensor — Checking and Replacing
Catalytic Converter — Checking and Replacing
Transmission
Mechanical gearbox
Technical data of mechanical transmission
General information about mechanical transmission
Gear shift lever, its housing and rods — removal and installation
Reverse Light Switch — Checking and Replacing
Removal and installation the transmission
Transmission Repair — General Information
Automatic gearbox
Automatic transmission technical data
General information about automatic transmission
Automatic transmission diagnostics — basic information
Selector lever — removal and installation
Selector cable — removal, installation and adjustment
Locking system — general information, checking and replacing elements
Selector lever position sensor — check and replacement
Transmission Seals — Replacement
Removal and installation of automatic transmission
Clutch and drive shafts
Technical data of clutch and drive shafts
Basic information about clutches and drive shafts
Clutch — description and testing
Clutch Master Cylinder — Removal and Installation
Clutch slave cylinder — removal, repair and installation
Clutch hydraulic system — bleeding
Clutch Components — Removal, Inspection and Installation
Release bearing and clutch fork — removal, inspection and installation
Clutch pedal — adjustment
Clutch Pedal Engine Start Switch — Checking, Replacing and Adjusting
Drive shafts — basic information and testing
Drive shafts — removal and installation
Intermediate shaft — removal and installation
Protective covers of constant velocity joints of driving shafts — replacement
Chassis
Brake system
Technical data of the brake system
Basic information about the braking system
Anti-lock Braking System — Basic Information and Error Codes
Disc brake pads — replacement
Disc Brake Caliper — Removal and Installation
Brake disc — inspection, removal and installation
Drum brake shoes — replacement
Wheel cylinder — removal and installation
Master Cylinder — Removal and Installation
Brake system pipes and hoses — inspection and replacement
Hydraulic brake system — bleeding
Vacuum booster — checking, removal and installation
Brake pedal height and free travel — adjustment
Parking brake — adjustment
Parking Brake Cable — Replacement
Low Brake Fluid Warning Light Switch — Checking and Replacing
Car suspension
Technical data of suspension and steering
Basic information about suspension and steering
Front suspension strut — removal, inspection and installation
Strut spring — replacement
Steering knuckle — removal and installation
Front Hub and Bearing Assembly — Removal and Installation
Front Anti-Roll Bar — Removal and Installation
Suspension arm — removal, inspection and installation
Ball joint — replacement
Rear suspension strut — removal, inspection and installation
Rear hub support — removal and installation
Rear Hub and Bearing Assembly — Removal and Installation
Rear Anti-Roll Bar — Removal and Installation
Rear suspension arms — removal and installation
Tires and Wheels — Basic Information
Wheel alignment angles — basic information
Steering
Steering wheel — removal and installation
Steering column — removal and installation
Tie rod ends — removal and installation
Steering Gear Covers — Replacement
Steering gear — removal and installation
Power Steering Pump — Removal and Installation
Hydraulic steering system — bleeding
Body
Exterior (external elements)
Basic information about the car body
Car body maintenance
Plastic body panels — care
Minor body damage — restoration
Restoration of serious body damage
Radiator Grille (Mazda 626 Model) — Replacement
Hood — removal, installation and adjustment
Hood Lock and Cable — Removal and Installation
Bumpers — removal and installation
Front wing — removal and installation
Hood fairing — removal and installation
Mirrors — removal and installation
Interior (internal elements)
Carpet and Upholstery Care
Center console — removal and installation
Front Panel Components — Removal and Installation
Steering column trim — removal and installation
Instrument panel — removal and installation
Seats — removal and installation
Doors, windows and locks
Hinges and locks — care
Windshield and fixed glass — replacement
Door trim — removal and installation
Doors — removal, installation and adjustment
Door lock, lock cylinder and handles — removal and installation
Door glass — removal and installation
Window lifter — removal and installation
Trunk lid (Mazda 626 and MX-6) — removal, installation and adjustment
Trunk lid lock and lock cylinder (Mazda 626 and MX-6) — removal and installation
Trunk/tailgate and fuel filler flap lock cables
Tailgate (Ford Probe) — Removal, Installation and Adjustment
Tailgate Lock and Cylinder (Ford Probe)
Trunk Lid and Tailgate Support Pillars (Probe and MX-6)
Electrical equipment
Equipment and devices
Basic information about on-board electrical equipment
Troubleshooting Electrical Circuits — Basics
Fuses — Basic Information
Circuit Breakers — Basic Information
Relays — Basic Information and Testing
Turn signal and hazard warning relay — testing and replacement
Steering Column Switch Combination — Checking and Replacing
Ignition Switch and Lock Cylinder — Checking and Replacing
Dashboard Switches — Checking and Replacing
Dashboard Indicators — Checking
Instrument panel — removal and installation
Car radio and speakers — removal and installation
Antenna — replacement
Headlight bulbs — replacement
Headlights — adjustment
Headlights — replacement
Headlight Actuators (Probe Model Only) — Checking and Replacing
Lamps — replacement
Sound signals — checking and replacement
Daytime running lights control system — basic information
Rear Window Defogger — Checking and Repairing
Cruise control system — description, checking and adjustment of the cable
Electric window lift system — description and testing
Central door locking system and remote control system
Electrically powered mirrors — description and testing
Electric sunroof — description and testing
Airbag system — basic information, removal and installation
Electrical circuits
Electrical Wiring Diagrams — Basic Information
Engine Starting and Battery Charging Wiring Diagram — 1993 to 1997 Models.
Engine Start and Battery Charging Circuit — Models Since 1998.
Engine Management System — 4-Cylinder, Automatic Transmission Models 1993-1995.
Engine Management System — 4-Cylinder Manual Transmission Models 1993 to 1995.
V6 Engine Management System (1993-1995 Models)
4-cylinder engine management system (1996-1997 models with automatic transmission)
4-cylinder engine management system (manual transmission models 1996-1997)
V6 Engine Management System (1993-1995 Models)
4-Cylinder Engine Management System (1998 and later models)
V6 Engine Management System (1998 and later models)
Headlamps (1993-1994 models) with daytime running lights
Headlamps (1993-1994 models) without daytime running light control
Exterior Lighting — 1993-1994 Models.
Headlamps (1995-1997 models) without daytime running light control
Headlamps (1995-1997 models) with daytime running lights
Exterior Lighting — 1995-1997 Models.
Headlights (models from 1998) with daytime running light control
Headlights (models from 1998) without daytime running light control
Exterior Lighting — Models from 1998.
Electric windows — models from 1998.
Central locking system — models 1993-1997.
Power Windows — 1993-1997 Models.
Remote Central Locking System — 1995-1997 Models.
Central locking — models produced since 1998.
Interior Lighting — 1993-1997 Models.
Instrument Lighting — 1993-1997 Models.
Instrument lighting — models produced since 1998.
Instrument Cluster and Warning Lights — 1993-1997 Models.
Instrument cluster and indicator lights — models from 1998.
Cruise Control System — 1993-1994 Models.
Cruise Control System — 1995-1997 Models.
Cruise Control System — Models from 1998.
Windscreen Washers and Wipers — Models Since 1993.
Heater and Air Conditioning — 1993 4-Cylinder Models.
Heater and Air Conditioning — 1993 V6 Models.
Heater and Air Conditioning System — 4-Cylinder 1994-1997.
Heater and Air Conditioning — V6 1994-1997.
Heater and Air Conditioning System — Models Since 1998.
Stereo car radio
Mazda3 BK (2003-2009)
User manual
Vehicle description
Dimensions and general appearance of the car
Technical characteristics of the car
Vehicle Identification Plate
Vehicle Identification Number (Chassis Number)
Engine number
Recommended tire pressure label
Underhood space
Recommended fuel
Recommendations for choosing the viscosity of motor oil
Air conditioning refrigerant
Keys, locks and alarms
Folding car key
Remote control of the central lock of the car
Wearable card «Advanced Key»
Maintenance of the wearable card «Advanced Key»
Coverage area of the wearable card «Advanced Key»
Locking/unlocking doors, trunk lid and tailgate
Starting the engine
Remote control built into the wearable card «Advanced Key»
Maintenance of the remote control
Replacing the remote control battery
Locking and unlocking locks with a key
Locking and unlocking doors using the interior lock button
Central electric lock, lockout prevention
Blocking rear door locks from opening from inside the car
Locking and unlocking the tailgate with the key
Opening the rear tailgate
Closing the rear tailgate
Luggage compartment — straps and shelf
Trunk lid (cars with a sedan body)
Opening the trunk lid by pressing the lock cylinder
Luggage compartment light
Locking and unlocking the locks using buttons in the outer handles
Automatic locking function
Opening and closing the hood
Sunroof
Raising the rear edge of the hatch cover
Longitudinal movement of the hatch cover
Sunroof curtain on the roof
Fuel tank filler flap and cap
Electronic immobilizer (anti-theft system)
Security alarm (additional equipment)
Conditions for triggering the sound alarm (autonomous siren)
Turning the alarm on in security mode
Disabling the vehicle intrusion sensor
Removal the alarm from the security mode
Turning off the alarm
Marking the presence of a security alarm on a vehicle
Controls and instruments
Instrument cluster
Speedometer (measuring speed)
Odometer (mileage measurement)
Odometer reading switching modes
Tachometer (engine speed)
Coolant temperature gauge
Fuel level indicator in the tank
Instrument cluster illumination
Signaling devices and indicators, sound warning signals
Display of the safety belt warning light that is not attached
Sound alarms
Emergency light signaling
Central steering column switch for exterior lighting
Light sensor
Headlights with xenon lamps
High-low beam headlight switching modes
Direction indicator control lever
Light switch for front fog lights
Light switch for rear fog lights
Windscreen wipers
Windscreen washers
Rear window wiper (hatchback vehicles)
Rear window washer (hatchback vehicles)
Rear window defroster
Cigarette lighter and ashtray
Box for gloves and small luggage
Storage compartment in the center console
Cargo loops in the luggage compartment (hatchback)
Sun visors
Interior lighting lamps
Individual lighting lampshades
Electric windows
Opening and closing power windows from outside the vehicle
Exterior rear view mirrors
Adjusting the rear view mirrors
Folding the rear view mirrors
Interior rear view mirror
Reducing the glare of headlights
Time indication
Ambient air temperature indicator
Parking brake system actuator lever
Brake system malfunction indicator or parking brake indicator
Checking the operation of the parking brake
Steering wheel adjustment
Removable antenna
Air conditioning and heater
Adjusting the ventilation deflectors
Manual air conditioning system
Heating mode
Air cooling mode
Ventilation mode
Windshield defroster mode
Air dehumidification mode (with air conditioner on)
Automatic climate control system
Air recirculation mode (indicator on)
Supply ventilation mode (indicator off)
Operation of the automatic microclimate control system
Solar radiation sensor and temperature sensors
General recommendations for operating the air conditioner
Seat adjustment
Adjusting the longitudinal position of the seats
Adjusting the seat backrest tilt
Height adjustment of the driver's seat
Lumbar support adjustment (driver's seat)
Adjusting headrests
Electric heated seats
Folding the rear seat back
Returning the rear seat backs to the upright position
Rear seat backrest lock (sedan vehicles)
Height adjustment of rear seat headrests
Installing a headrest on the center passenger seat in the rear seat
Rear seat center armrest
Security systems
Seat belts — general information
Instructions for using seat belts
Automatic belt release lock mode
Seat belts (except rear seat center belt)
Unfastening the seat belt
Height adjustment of the shoulder strap
Pyrotechnic seat belt pretensioners and load limiters on front seats
Rear seat center belt (diagonal lap belt)
Airbag and seat belt pretensioner system malfunction indicator
Child safety
Places for installing child restraints
Installation of child restraints
Installation of child restraints with standard ISOFIX mountings
Airbags — General Information
Front passenger airbag switch
Turning off the front passenger airbags
Bringing the front passenger airbags into working condition
Functioning of airbags
Conditions for airbag deployment
Continuous monitoring of the system status
Front airbag/seat belt pretensioner malfunction indicator
Maintenance of airbags
Driving and operation
Starting the engine
Starting the engine with a regular key
Starting the engine using an auxiliary key with a portable card «Advanced Key»
Switching off the engine using the auxiliary key
Manual transmission control
Automatic transmission control
Locking the range selector lever (automatic transmission)
Disabling the range selector lever lock (automatic transmission)
Manual gear shift mode (automatic transmission)
Gear indicator (automatic transmission)
Shifting to higher gears in manual mode (automatic transmission)
Shifting to lower gears in manual mode (automatic transmission)
Second gear lock mode (automatic transmission)
Gear shift points (automatic transmission)
Power steering — general information
Power steering malfunction indicator
Vehicle stability control system (cruise control)
Turning cruise control on/off
Setting the stabilized speed value
Increasing the stabilized speed
Reduction of the stabilized speed
Turning off the cruise control system
Traction Control System (TCS)
Anti-skid system (DSC)
Rear suspension stabilization
Traction device
Recommendations for towing a trailer
Faults en route
Spare wheel and tool kit
Mobile jack
Spare wheel
Replacing a faulty wheel
Removal a faulty wheel
Installing a spare tire
Engine overheating
Instructions for starting the engine with an over-rich fuel-air mixture (gasoline engine)
Starting the engine from an auxiliary battery
Car evacuation
Installing a towing eye on the front of the vehicle
Maintenance
General information and safety precautions for inspection and maintenance
Checking the engine oil level
Checking the coolant level
Checking the level of working fluid in the power steering reservoir
Checking the Automatic Transmission Fluid Level
Checking and adjusting the parking brake
Checking the axial play of the steering wheel
Replacing the oil filter
Engine oil change
Checking the level and replacing oil in the manual transmission
Checking the windshield and headlight washer fluid levels
Lubrication of friction units on the car body
Replacing the air cleaner filter element
Replacing Windshield Wiper Blades
Battery Maintenance
Checking the electrolyte level
Battery charge
Checking the air pressure in the tires
Periodic wheel rotation
Lamps for lighting and light signaling devices
Replacing xenon lamps
Replacing halogen lamps
Replacement of lamps in external lighting and signaling devices
Replacing high beam headlight bulbs
Replacing low beam headlight bulbs
Replacing front fog light bulbs
Brake lights, tail lights, rear direction indicators (sedan)
Brake lights, rear side lights (hatchback)
Reverse Light/Rear Fog Light Bulb
Center High Brake Light Bulb
License plate light bulbs
Replacing the bulb in the rear interior light
Replacing fuses
Protection of the body from corrosion
Preventing corrosion
Car body wash and wax application
Removal stains from the car body
Polishing the body and applying wax paste
Caring for bumpers
Cleaning the car interior
Table 1.3. Filling capacities of units and systems, recommended operating materials
Table 1.4. Requirements for oils and working fluids
Table 1.5. Piston characteristics
Table 1.6. Alarm system malfunctions
Table 1.7. Maintenance operations
Table 1.8. Designation of fuses
Power unit
Engine device (gasoline)
General description of engines of models L8, LF and L3
Cylinder Head Cover — Description
Cylinder head — description
Cylinder Head Gasket — Description
Cylinder Block — Description
Crankshaft and main bearing — description
Balancing unit — description
The principle of operation of the balancing unit
Crankshaft torsional vibration damper
Front Engine Cover — Description
Piston — Description
Piston rings and piston pin — description
Connecting rod and connecting rod bearing — description
Valve mechanism — general information
Camshaft — Description
Camshaft Sprocket — Description
Crankshaft Sprocket — Description
Timing Chain — Description
Timing chain tensioner
Valve, valve spring, valve stem seal, valve guide
Valve tappet — description
Variable valve timing mechanism
Variable valve timing system
Structural diagram of the valve timing mechanism
Main characteristics of the variable valve timing mechanism
Design of the variable valve timing mechanism
Oil Control Valve (OCV)
Specifications of engines and its components
Engine repair (gasoline)
Checking the CO/CH content in exhaust gases
Measuring compression in engine cylinders
Checking the accessory drive belt
Replacing the drive belt
Checking the automatic drive belt tensioner
Checking thermal clearances in the valve drive mechanism
Adjusting thermal clearances in the valve drive mechanism
General information and safety precautions when removing the power unit
Removal the sealant
Removal and installation of the power unit
Removal support #1
Removal Engine Mount Bracket #4 and Engine Mount #4
Installing Engine Mount Bracket #3
Installing Engine Mount Bracket #4 and Engine Mount #4
Installation of support No. 1
Checking the actuator of variable valve timing (L3)
Removal and installation the variable valve timing actuator (L3)
Timing chain — preliminary operations
Removal the crankshaft pulley mounting bolt
Removal the chain tensioner
Removal the timing chain
Installing the timing chain
Installing the front engine cover
Installing the front crankshaft oil seal
Installing Engine Rubber Mount #3 and Engine Mount Bracket #3
Installing the crankshaft pulley mounting bolt
Installing the cylinder head cover
Removal and installation the oil control valve (OCV) (L3)
Checking the Oil Control Valve (OCV)(L3)
Checking the operation of the spool valve (OCV)(L3)
Disassembling the cylinder head
Disassembling the cylinder block
Checking the cylinder head
Checking the valve guide bushing
Measuring valve length
Measuring the valve stem diameter
Measuring the inside diameter of the valve guide bushing
Measuring the valve guide protrusion height
Replacing the valve guide bushing
Pressing in the valve guide bushing
Checking and repairing the valve seat
Checking the valve spring
Checking the camshaft
Measuring the diameter of the camshaft journal
Measuring the radial clearance of the camshaft journal
Measuring the axial clearance of the camshaft journal
Checking the valve tappet
Checking the cylinder block
Checking the oil spray nozzle valve
Checking the piston
Checking the crankshaft
Measuring the crankshaft runout value
Measuring the diameters of the crankshaft journals
Measuring the radial clearance in the crankshaft main bearings
Checking the connecting rod side clearance
Measuring the radial clearance of the connecting rod
Checking the bolts
Installing main bearing caps
Installing piston rings
Piston assembly
Installing the connecting rod bearing and cover
Assembly of the balancing unit (L3 with variable valve timing mechanism)
Installation of the drive disk (with automatic transmission), flywheel (with manual transmission)
Installing the oil pan
Installing the oil seal
Installing the cylinder head
Installing camshafts
Assembly of the timing mechanism drive
Removal and installation the oil pump (diesel)
Diesel engine (Z6)
Diesel Engine Components
Checking the accessory drive belt
Replacing the drive belt
Checking the automatic drive belt tensioner
Checking thermal clearances in the valve drive mechanism
Adjusting thermal clearances in the valve drive mechanism
Checking the compression in the cylinders
Components of the timing chain
Removal the timing chain tensioner
Removal the timing chain
Installing the timing chain
Installing Engine Support #3
Installing the crankshaft pulley mounting bolt support
Installing the cylinder head cover
Final installation of the timing chain
Replacing the cylinder block gasket
Installing the camshaft bearing cap
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Removal and installation the engine
Lubrication system
General information about the engine lubrication system
Oil pump — description
Oil pan — description
Oil filter — description
Oil Spray Nozzle Valve — Description
Operation of oil spray nozzle valves
Checking oil pressure
Engine oil change
Replacing the oil filter
Removal and installation the oil cooler
Removal and installation the oil pan
Removal and installation the oil pump
Installing an oil filter (diesel)
Disassembly, inspection and assembly of the oil pump (diesel)
Checking oil pressure (diesel)
Engine oil change (diesel)
Removal and installation the oil pan (diesel)
Cooling system
General information about engine cooling system
Radiator of the cooling system — description
Fan, radiator fairing, expansion tank of the cooling system
Thermostat — Description
Coolant pump — description
Checking the engine coolant level
Engine Coolant Replacement
Checking the radiator cap
Removal and installation the radiator
Radiator check
Removal and installation the thermostat
Checking the Thermostat
Removal, checking and installation the coolant pump
Engine Cooling System Components (Diesel)
Measuring coolant temperature (diesel)
Engine Coolant Replacement (Diesel)
Removal and installation the coolant pump (diesel)
Fuel system
General information about the fuel system
Intake system — description
Key Features of Variable Air Duct (VAD)(L3)
System actuator (VAD)(L3) — description
Solenoid valve of the system (VAD)(L3) — description
Check valve system (VAD)(L3) — description
Fuel unit — description
Fuel Pump Block — Description
Fuel and exhaust system components
Checking for fuel leaks
Performance Check
Checking the spray pattern
Removal and installation of the intake system (diesel)
Removal and installation the idle speed control valve (diesel)
Removal and installation the fuel control pedal (diesel)
Checking and adjusting the throttle cable (diesel)
Removal and installation of the fuel pump unit (diesel)
Checking for fuel leaks after installing the pump unit (diesel)
Removal and installation a fuel injector (diesel)
Intake system components (diesel)
Exhaust system
General information about the exhaust system
Toxicity Reduction System — Description
Pulsation Damping Chamber — Description
Exhaust system components
Removal and installation of the exhaust system
Removal and installation of the exhaust system (diesel)
Emission control system (diesel)
Engine electrical equipment
General information about the engine electrical equipment
Charging system — description
Ignition coil — description
Spark plug — description
Starter — description
Checking the ignition timing setting
Checking the idle speed
Checking the mixture composition at idle
Removal and installation the ignition coil (diesel)
Checking the ignition coil with built-in power switch
Engine management system
General information about the engine management system
Camshaft position sensor (CMP)
Camshaft position sensor (CPS)
Idle Air Control (IAC)
Variable Air Delivery (VAD) Control
Variable Ignition System (VIS)
Variable Volume Control System (VTCS)
Control of the variable valve timing mechanism
Fuel injection control
Air conditioning system shutdown control
Electric Fan Control
Controller Area Network (CAN)
On-board diagnostics system
Control system fault codes
Components of the vehicle control system (diesel)
Removal and installation the coolant temperature sensor (diesel)
Removal and installation the crankshaft position sensor (diesel)
Removal and installation the throttle position sensor (diesel)
Transmission
Clutch
General information about the clutch
Bleeding the hydraulic clutch release drive
Adjusting the height of the pedal position
Checking and adjusting the free travel of the clutch pedal
Checking the clutch release position
Removal and installation the clutch pedal
Removal and installation clutch hydraulic tubes
Removal and installation the clutch release master cylinder
Removal, checking and installation the clutch
Mechanical gearbox
General information about mechanical transmission
Checking and replacing oil in a manual transmission
Removal and installation the speedometer sensor of a car (without anti-lock braking system)
Replacing the seal (differential)
Removal and installation the gear shift mechanism
Gear Selector Cable Installation Instructions
Clutch housing, disassembly of main gear housing elements
Checking the primary shaft elements
Differential assembly components
Installing the pinion bearings
Assembling a cylindrical pin
Adjusting the bearing preload
Installing the differential into the clutch housing
Installing the main gear housing
Elimination of gaps in the primary, secondary shafts and differential shaft of the main gear housing
Measuring the load on the primary, secondary and differential shafts of the final drive housing
Technical characteristics of the manual transmission
Automatic gearbox
General information about automatic transmission
Design and operation of the transmission mechanism
Electronic Control System (ECS)
Automatic transmission shift mechanism
The principle of operation of the automatic transmission shift mechanism
Checking the Shift Lock
Checking the ignition key lock
Checking the locking cable
Checking the selector lever
Adjusting the gear selector cable
Adjusting the gear shift switch
Removal and installation the selector lever
Installing the locking cable
Automatic transmission operation map FN4A-EL
Electronic controls and their operation
Drive mechanism
General information about drive shafts
Front Drive Shaft Design
Checking the front wheel hub bearing clearance
Removal and installation the front wheel hub
Rear Wheel Hub Components
Checking the clearance in the rear wheel hub bearing
Removal and installation the rear wheel hub
Front Drive Shaft Components
Preliminary check of the connecting shaft
Removal and installation the front connecting shaft
Assembly and disassembly of the connecting shaft
Preliminary check of the drive shaft
Removal and installation the drive shaft (with manual transmission)
Removal and installation the drive shaft (with automatic transmission)
Disassembly and assembly of the drive shaft (with manual transmission)
Technical characteristics of drive shafts
Table of signs of drive mechanism malfunctions
Chassis
Suspension and wheels
Preliminary check of wheel alignment
Adjusting the front wheel steering angle
Wheel alignment
Rear wheel camber adjustment
Full rear wheel alignment
Wheel balancing (16-inch and 17-inch cast alloy wheels)
Front suspension — description
Removal, checking and installation the front shock absorber and spring
Removal, checking and installation the front stabilizer
Removal, checking and installation the front upper arm
Rear suspension — description
Removal, checking and installation the rear shock absorber
Removal and installation the rear coil spring
Removal and installation the rear upper arm
Control and adjustment data for front wheel installation (vehicle unloaded)
Wheel and tire sizes
Steering
General information about steering
Variable-rate steering (depending on engine speed)
Checking the power steering fluid
Checking the steering wheel free play
Checking the steering column
Checking the steering wheel effort
Precautions when working with the passive restraint system (SRS)
Removal, checking and installation the steering wheel and steering column
Steering gear and steering rod components
Disassembling the steering rod
Disassembling the gear shaft and housing
Disassembling the upper bearing and seal
Disassembling the inner guide seal
Checking the steering rack
Checking the tie rod end
Checking the steering rod
Removal and installation the power steering pump
Assembly of power steering pump components
Technical characteristics of the steering gear
Possible malfunctions, their causes and methods of elimination
Brake system
General information about the braking system
Trauma-safe brake pedal
Vacuum brake booster — description
Master Brake Cylinder — Description
Pressure regulator — description
Brake Fluid Level Sensor — Description
Anti-lock braking system (ABS)
Dynamic stability management
DSC indicator light
DSC switch, DSC off indicator lamp
Integrated Dynamic Stability Control Sensor
DSC HU/CM Dynamic Stability Control Unit
Emergency Brake Control
Controller Area Network (CAN)
On-board diagnostics of the brake system
Checking and adjusting the brake system components
Checking the brake fluid level in the hydraulic reservoir of the service brake system
Bleeding the brake system
Checking the vacuum hose check valve (brake booster)
Removal and installation a vacuum hose (brake booster)
Checking the brake pedal
Removal and installation the brake pedal
Removal and installation the master brake cylinder
Checking the liquid level sensor
Removal and installation the brake booster
Checking the brake booster
Disassembly and assembly of the master cylinder
Removal and installation the front brake disc
Checking the brake disc and brake components
Replacing the front brake pads
Removal and installation the rear disc brake mechanism
Checking the parking brake system
Adjusting the parking brake system
Removal, checking and installation the rear ABS wheel speed sensor
Removal and installation of the hydraulic unit of the anti-lock braking system
Technical characteristics of brake system components
Purpose and functions of the DSC system
Possible malfunctions of the brake system, their causes and methods of elimination
Body
Body elements
General information about the body
Body frame — characteristics and deformation zones
Body add-on components
Removal and installation the hood
Adjusting the hood position
Removal and installation the front wing panel
Removal and installation the front bumper
Removal and installation the rear bumper
Removal and installation an electrically adjustable exterior mirror
Disassembling and assembling the electrically operated exterior mirror
Main characteristics of the seats
Front seats — description
Rear seats — description
Folding the rear seat
Doors and windows
Front and rear door components
Removal and installation the front door
Removal and installation the rear door
Door adjustment
Tailgate adjustment
Removal and installation front door glass
Removal and installation rear door glass
Removal and installation the front door unit
Removal and installation the rear door unit
Main characteristics of window lifters
Electric window lift motor with servo drive
Door lock servo system
Removal and installation a power window regulator
Removal and installation the window lift motor with servo drive
Removal the windshield
Windshield installation
Outside rear view mirrors
Air conditioning and heater
Air Conditioner and Heater — Description
Safety precautions when handling refrigerant
Air filter
Air conditioning system unit
Evaporator — description and operation
Expansion valve — description and operating principle
Air Conditioner Condenser — Description
Checking the heater radiator
Removal and installation the rear air duct
Removal and installation the air conditioning compressor
Disassembly and assembly of the overrunning clutch
Adjusting the overrunning clutch
Checking the overrunning clutch
Removal, installation and checking the capacitor
Removal and installation refrigerant lines (LF)
Air Conditioning System Troubleshooting Guide
Electrical equipment
Equipment and devices
General information about electrical equipment
Determining the source of the fault
Fuses — Description and Replacement
Relay — General Description
Immobilizer — enabling/blocking the key reprogramming function without using a special device
Removal and installation the ignition switch
Immobilizer reprogramming procedure
Power devices
Electrical supply system — general description
Battery — General Description
Checking the battery charge level
Checking the battery under load
Battery leakage current
Charging the battery
Charging a completely discharged battery
Caring for your battery
Storage of the battery
Removal and installation the battery
Checking the generator on the car
Checking the current strength at the generator terminals
Removal and installation the generator
Removal and installation of high-voltage wires
Checking the starter on a car
Checking the starter without load
Removal and installation the starter
Checking battery voltage
Checking the voltage at the generator terminals
Lighting system
Location of outdoor lighting fixtures
Front combination light
Gas discharge headlight — description
Design and operation of a gas discharge headlight
Headlight fault detection function
Automatic headlight leveling system
Driving Lighting Control System
Rear combination light and inner combination light
Removal and installation the front combination headlight
Headlight adjustment
Removal and installation the headlight bulb
Removal and installation a gas discharge lamp headlight
Removal and installation the parking light bulb
Removal and installation the front turn signal
Removal and installation the side turn signal
Adjusting the front fog light
Removal and installation the rear combination light
Removal and installation the interior combination light
Removal and installation the license plate light
Removal and installation additional brake light on rear spoiler
Removal and installation the front interior light
Removal and installation the door limit switch
Removal and installation the ashtray light
Removal and installation the ignition switch illumination lamp
Removal and installation the glove compartment light
Removal and installation the instrument panel lighting control switch
Mazda 3 exterior lighting system
Voltage at the terminals of the control switch of lighting on the instrument panel
Windshield wipers and washers
Windscreen wipers and washers — general information
Removal and installation the windshield wiper motor
Disassembling and assembling the windshield wiper motor
Checking the windshield wiper motor
Removal and installation the windshield wiper arm with a brush
Adjusting the windshield wiper arms with brushes
Removal and installation the windshield washer motor
Checking the windshield washer motor
Removal and installation the windshield washer nozzle
Cleaning the windshield washer nozzle
Removal and installation the windshield washer hose
Removal and installation the rear window washer motor
Removal and installation the rear wiper arm with a brush
Adjusting the rear wiper arm with brush
Removal and installation the rear window washer jet
Adjusting the operation of the rear window washer nozzle
Removal and installation the headlight washer motor
Voltage at the terminals of the main switch of the power window
Voltage at the terminals of the power window switch
Equipment checks
Instrument cluster input/output test mode
Checking the front door speaker
Checking the front tweeter
Checking the antenna feeder
Checking the audio control switch
Checking the power window motor
Checking the main switch of the power window
Checking the power window switch
Checking the rear window heating thread
Checking the electrically operated exterior mirrors
Checking the switch for the electric exterior mirrors
Checking the rear door lock and actuator
Checking the front door lock and actuator
Checking the control switch for the light on the instrument panel
Mazda6 GG (2002-2008)
User manual
Vehicle description
Dimensions and general appearance of the car
Technical characteristics of the car
Vehicle Identification Plate
Vehicle Identification Number (Chassis Number)
Engine number
Recommended tire pressure label
Underhood space
Recommended fuel
Recommendations for choosing the viscosity of motor oil
Air conditioning refrigerant
Keys, locks and alarms
Door lock control system
Folding key
Remote control of the central lock of the car
Wearable card «Advanced Key»
Maintenance of the wearable card «Advanced Key»
Coverage area of the wearable card «Advanced Key»
Locking/unlocking doors, trunk lid and tailgate
Starting the engine
Remote control built into the wearable card «Advanced Key»
Maintenance of the remote control
Replacing the remote control battery
Locking and unlocking locks with a key
Locking and unlocking doors using the interior lock button
Central electric lock, lockout prevention
Blocking rear door locks from opening from inside the car
Locking and unlocking the trunk lid with the key
Opening the trunk lid
Closing the trunk lid
Luggage compartment light
Locking and unlocking the locks using buttons in the outer handles
Automatic locking function
Opening and closing the hood
Sunroof
Raising the rear edge of the hatch cover
Longitudinal movement of the hatch cover
Sunroof curtain on the roof
Roof Rack Mounting Nodes
Fuel tank filler flap and cap
Electronic immobilizer (anti-theft system)
Security alarm (additional equipment)
Conditions for triggering the sound alarm (autonomous siren)
Turning the alarm on in security mode
Disabling the vehicle intrusion sensor
Removal the alarm from the security mode
Turning off the alarm
Marking the presence of a security alarm on a vehicle
Controls and instruments
Vehicle controls
Instrument cluster
Speedometer (speed indicator)
Odometer (daily mileage counter)
Odometer reading switching modes
Tachometer (engine speed indicator)
Coolant temperature gauge
Fuel level indicator in the tank
Instrument cluster illumination
Signaling devices and indicators, sound warning signals
Display of the safety belt warning light that is not attached
Sound alarms
Emergency light signaling
Central steering column switch for exterior lighting
Light sensor
Headlights with xenon lamps
High-low beam headlight switching modes
Direction indicator control lever
Light switch for front fog lights
Rear fog lamp light switch
Windscreen wipers
Windscreen wiper with adjustable pause in intermittent mode
Windscreen washers
Rear window cleaner
Rear window washer (hatchback vehicles)
Rear window defroster
Cigarette lighter and ashtray
Front and rear cup holders
Storage compartment in the control panel
Box for gloves and small luggage
Storage compartment in the center console
Side compartment
Luggage compartment niche (station wagons)
Sun visors
Interior lighting lamps
Individual lighting lampshades
Door sill lights
Electric windows
Opening and closing power windows from outside the vehicle
Exterior rear view mirrors
Adjusting the rear view mirrors
Electric folding mirrors
Manual folding of rear view mirrors
Interior rear view mirror
Reducing the glare of headlights
Information display
Time indication
Ambient air temperature indicator
Parking brake system actuator lever
Brake system malfunction indicator or parking brake indicator
Checking the operation of the parking brake
Steering wheel adjustment
Removable antenna
Air conditioning and heater
Adjusting the ventilation deflectors
Manual air conditioning system
Heating mode
Air cooling mode
Ventilation mode
Windshield defroster mode
Air dehumidification mode (with air conditioner on)
Automatic climate control system
Air recirculation mode (indicator on)
Supply ventilation mode (indicator off)
Operation of the automatic microclimate control system
Solar radiation sensor and temperature sensors
General recommendations for operating the air conditioner
Seat adjustment
Adjusting the longitudinal position of the seats
Adjusting the seat backrest tilt
Height adjustment of the driver's seat
Lumbar support adjustment (driver's seat)
Adjusting headrests
Electric heated seats
Programming the driver's seat adjustment
Using the buttons on the seat base
Programming with the Advanced Key system card
Folding the rear seat backs
Folding the rear seat on all-wheel drive station wagons
Folding rear seat (hatchback, front-wheel drive station wagon)
Folding the rear seat cushions and backrests
Height adjustment of rear seat headrests
Installing a headrest on the center passenger seat in the rear seat
Rear seat center armrest
Security systems
Seat belts — general information
Instructions for using seat belts
Automatic belt release lock mode
Fastening the seat belt (except the center belt in the rear seat)
Unfastening the seat belt
Height adjustment of the shoulder strap
Pyrotechnic pretensioners and load limiters for front seat belts
Rear seat center belt (diagonal lap belt)
Cars with sedan and hatchback bodies
Cars with station wagon bodies
Airbag and seat belt pretensioner system malfunction indicator
Child safety
Places for installing child restraints
Installation of child restraints
Installation of child restraints with standard ISOFIX mountings
General information about airbags
Front passenger airbag switch
Turning off the front passenger airbags
Bringing the front passenger airbags into working condition
Functioning of airbags
Conditions for airbag deployment
Continuous monitoring of the system status
Front airbag/seat belt pretensioner malfunction indicator
Airbag maintenance
Driving and operation
Starting the engine
Starting the engine with a regular key
Starting the engine using an auxiliary key with a portable card «Advanced Key»
Switching off the engine using the auxiliary key
Manual transmission control
Automatic transmission control
Locking the range selector lever
Disabling the range selector lever lock
Manual gear shift mode
Gear engaged indicator
Shifting to higher gears in manual mode
Shifting to lower gears in manual mode
Second gear lock mode
Gear shift points (2WD vehicles)
Gear shift points (4WD vehicles)
Power steering
All-wheel drive transmission (4WD)
All-wheel drive transmission malfunction indicator
Vehicle stability control system (cruise control)
Turning cruise control on/off
Setting the stabilized speed value
Increasing the stabilized speed
Reduction of the stabilized speed
Turning off the cruise control system
Traction Control System (TCS)
Anti-skid system (DSC)
Rear suspension stabilization
Traction device
Recommendations for towing a trailer
Faults en route
Spare wheel and tool kit
Mobile jack
Spare wheel
Replacing a faulty wheel
Removal a faulty wheel
Installing a spare tire
Engine overheating
Instructions for starting the engine with an over-rich fuel-air mixture (gasoline engine)
Starting the engine from an auxiliary battery
Car evacuation
Installing a towing eye on the front of the vehicle
Mazda 6 MPS car evacuation
Maintenance
General information and safety measures during vehicle inspection and maintenance
Checking the engine oil level
Checking the coolant level
Checking the level of working fluid in the power steering reservoir
Checking the Automatic Transmission Fluid Level
Checking the Automatic Transmission Fluid Level on 4WD Vehicles
Checking the windshield and headlight washer fluid levels
Lubrication of friction units on the car body
Replacing the air cleaner filter element
Replacing Windshield Wiper Blades
Battery Maintenance
Checking the electrolyte level
Battery charge
Checking the air pressure in the tires
Periodic wheel rotation
Location of outdoor lighting fixtures
Replacing xenon lamps
Replacing halogen lamps
Replacing high beam headlight bulbs
Replacing low beam headlight bulbs
Replacing front fog light bulbs and front side light bulbs
Replacing front turn signal bulbs
Replacing side turn signal repeater bulbs
Replacement of brake light/tail light bulbs, rear turn signal bulbs
Replacing the reversing light and rear fog light bulbs (sedan cars)
Replacing the central high-mounted brake light bulb (sedan vehicles)
Replacing the license plate light bulb
Replacement of the overhead light bulb / local lighting lamps
Electrical fuses
Replacing fuses
Protection of the body from corrosion
Preventing corrosion
Washing and applying wax paste
Stain removal
Polishing and waxing
Caring for bumpers
Cleaning the car interior
Cleaning genuine leather upholstery
Carpet cleaning
Cleaning seat belts
Glass washing
Power unit
Engine device
General description of engines of models L8, LF and L3
Cylinder head cover
Cylinder head
Cylinder head gasket
Cylinder block
Crankshaft and main bearing
Balancing block
The principle of operation of the balancing unit
Crankshaft torsional vibration damper
Front engine cover
Piston — design description
Piston rings and piston pin
Connecting rod and connecting rod bearing
Valve mechanism — general information
Distributor shaft
Camshaft Sprocket
Crankshaft sprocket
Camshaft timing chain
Drive chain tensioner timing mechanism
Valve, valve spring, valve stem seal, valve guide
Valve lifter
Variable valve timing mechanism
Variable valve timing system
Operation diagram of the variable valve timing mechanism
Main characteristics of the variable valve timing mechanism
Design of the variable valve timing mechanism
Oil Control Valve (OCV)
Engine repair
L8 and LF Engines — General Information
Checking the content of CO/CH in exhaust gases
Measuring compression in engine cylinders
Checking the accessory drive belt
Replacing the drive belt
Checking the automatic drive belt tensioner
Checking thermal clearances in the valve drive mechanism
Adjusting thermal clearances in the valve drive mechanism
General information and safety precautions when removing the power unit
Removal the sealant
Removal the power unit
Removal engine support #1
Removal Engine Mount Bracket #4 and Engine Mount #4
Installing Engine Mount Bracket #3
Installing Engine Mount Bracket #4 and Engine Mount #4
Installing Engine Support No. 1
Checking the actuator of variable valve timing (L3)
Removal and installation the variable valve timing actuator (L3)
Timing Chain — Preliminary Operations
Removal the crankshaft pulley mounting bolt
Removal the chain tensioner
Removal the timing chain
Installing the timing chain
Installing the front engine cover
Installing the front crankshaft oil seal
Installing Engine Rubber Mount #3 and Engine Mount Bracket #3
Installing the crankshaft pulley mounting bolt
Installing the cylinder head cover
Removal and installation the oil control valve (OCV) (L3)
Checking the Oil Control Valve (OCV) (L3)
Checking the operation of the spool valve (OCV) (L3)
Disassembling the cylinder head
Disassembling the cylinder block
Checking the cylinder head
Checking the valve guide bushing
Measuring valve length
Measuring the valve stem diameter
Measuring the inside diameter of the valve guide bushing
Measuring the valve guide protrusion height
Replacing the valve guide bushing
Pressing in the valve guide bushing
Checking and repairing the valve seat
Checking the valve spring
Checking the camshaft
Measuring the diameter of the camshaft journal
Measuring the radial clearance of the camshaft journal
Measuring the axial clearance of the camshaft journal
Checking the valve tappet
Checking the cylinder block
Checking the oil spray nozzle valve
Checking the crankshaft
Measuring the crankshaft runout value
Measuring the diameters of the crankshaft journals
Measuring the radial clearance in the crankshaft main bearings
Checking the connecting rod side clearance
Measuring the radial clearance of the connecting rod
Checking the cylinder head bolts
Installing main bearing caps
Installing piston rings
Piston assembly
Installing the connecting rod bearing and cover
Assembly of the balancing unit (L3 with variable valve timing mechanism
Installing the drive disk (with automatic transmission), flywheel (with manual transmission)
Installing the oil pan
Cylinder head assembly
Assembly of the timing mechanism drive
Technical data of the mechanical part of engines of models L8, LF, L3
Lubrication system
Lubrication system — general information
Oil pump — general information
Oil pan — general information
Oil filter — general information
Oil Spray Nozzle Valve
Operation of oil spray nozzle valves
Checking oil pressure
Engine oil change
Replacing the oil filter
Removal and installation the oil cooler
Removal and installation the oil pan
Removal and installation the oil pump
Cooling system
Cooling system — general information
Radiator — General Information
Fan, radiator fairing, expansion tank of the cooling system
Thermostat — General Information
Coolant Pump — General Information
Cooling system components
Checking the engine coolant level
Engine Coolant Replacement
Checking the radiator cap
Removal and installation the radiator
Radiator check
Removal and installation the thermostat
Checking the Thermostat
Removal, checking and installation the coolant pump
Fuel system
Fuel system — general information
Intake system — general information
Key Features of Variable Air Duct (VAD) (L3)
System actuator (VAD) (L3)
Vacuum Actuator Solenoid Valve (VAD) (L3)
Check valve system (VAD) (L3)
Fuel unit — general information
Fuel Pump Unit — General Information
Fuel and exhaust system components
Checking for fuel leaks
Checking the performance of the fuel system
Checking the spray pattern
Exhaust system
Exhaust system and emission control system
Toxicity reduction system
Pulsation damping chamber
Exhaust system components
Checking the exhaust system
Removal and installation of the exhaust system
Electrical equipment of engines
Electrical equipment of engines — general information
Charging system — general information
Ignition Coil — General Information
Spark plug — general information
Starter — General Information
Checking the ignition timing setting
Checking the idle speed
Checking the mixture composition at idle
Control system
Engine Management System Components
Camshaft Position Sensor (CMP)
Camshaft Position Sensor (CKP)
Idle Air Control (IAC)
Variable Air Delivery (VAD) Control
Variable Ignition System (VIS)
Variable Volume Control System (VTCS)
Control of the variable valve timing mechanism
Fuel injection control
Air conditioning system shutdown control
Electric Fan Control
Controller Area Network (CAN)
On-board diagnostics system
Emissions Related Diagnostic Codes
Engine Management System Fault Codes
Transmission
Clutch
General information about the clutch
Bleeding the hydraulic clutch release drive
Adjusting the height of the pedal position
Checking and adjusting the free travel of the clutch pedal
Checking the clutch release position
Removal and installation the clutch pedal
Removal and installation clutch hydraulic tubes
Removal and installation the clutch release master cylinder
Removal, checking and installation the clutch
Mechanical gearbox
General information about manual transmission
Checking and replacing oil in a manual transmission
Removal and installation the speedometer sensor of a car (without anti-lock braking system)
Replacing the seal (differential)
Removal and installation the gear shift mechanism
Gear Selector Cable Installation Instructions
Clutch housing, disassembly of main gear housing elements
Checking the primary shaft elements
Differential assembly components
Installing the pinion bearings
Assembling a cylindrical pin
Adjusting the bearing preload
Installing the differential into the clutch housing
Installing the main gear housing
Elimination of gaps in the primary, secondary shafts and differential shaft of the main gear housing
Measuring the load on the primary, secondary and differential shafts of the final drive housing
Automatic gearbox
General information about automatic transmission
Design and operation of the transmission mechanism
Electronic Control Module (PCM)
Automatic transmission shift mechanism
The principle of operation of the automatic transmission shift mechanism
Checking the Shift Lock
Checking the ignition key lock
Checking the locking cable
Checking the selector lever
Adjusting the gear selector cable
Adjusting the gear shift switch
Removal and installation the selector lever
Installing the locking cable
Drive shafts and hubs
General information about drive shafts
Front drive shafts
Checking the front wheel hub bearing clearance
Removal and installation the front wheel hub
Rear Wheel Hub Components
Checking the clearance in the rear wheel hub bearing
Removal and installation the rear wheel hub
Front Drive Shaft Components
Preliminary check of the connecting shaft
Removal and installation the front connecting shaft
Assembly and disassembly of the connecting shaft
Front Drive Components (Manual Transmission)
Preliminary check of the drive shaft (manual transmission)
Removal and installation the front drive shaft (manual transmission)
Front Drive Shaft Components (Automatic Transmission)
Removal and installation the front drive shaft (automatic transmission)
Removal and installation the drive shaft (manual transmission)
Chassis
Suspension and wheels
General information about car suspension
Geometry of the kingpin axis
Low friction ball joint
Shock absorber and coil spring
Preliminary check of wheel alignment
Adjusting the maximum steering angle of the front wheels
Full front wheel alignment
Front wheel alignment
Full rear wheel alignment
Wheel balancing (16-inch and 17-inch cast alloy wheels)
Removal, checking and installation the front shock absorber and spring
Removal, checking and installation the front upper arm
Removal, checking and installation the front stabilizer
Rear Suspension Components
Rear wheel camber adjustment
Rear wheel alignment adjustment
Removal, checking and installation the rear shock absorber
Removal and installation the rear coil spring
Removal and installation the rear upper arm
Steering
General information about steering
Variable-rate steering (depending on engine speed)
Checking the power steering fluid
Checking the steering wheel free play
Checking the steering column
Checking the steering wheel effort
Precautions when working with the passive restraint system (SRS)
Removal, checking and installation the steering wheel and steering column
Disassembling the steering rod
Disassembling the gear shaft and housing
Disassembling the upper bearing and seal
Disassembling the inner guide seal
Checking the steering rack
Checking the tie rod end
Checking the steering rod
Removal and installation the power steering pump
Assembly of power steering pump components
Brake system
General information about the braking system
Trauma-safe brake pedal — description
Vacuum brake booster — description
Master Brake Cylinder — Description
Pressure regulator — description
Brake Fluid Level Sensor — Description
Anti-lock braking system (ABS) — description
Dynamic Stability Management — Description
DSC warning light — description
DSC switch, DSC off indicator lamp
Integrated Dynamic Stability Control Sensor
DSC HU/CM Dynamic Stability Control Unit
Emergency Brake Control
Controller Area Network (CAN)
On-board diagnostics of the brake system
Checking and adjusting the brake system components
Checking the brake fluid level in the hydraulic reservoir of the service brake system
Brake hoses — checking
Bleeding the brake system
Checking the vacuum hose check valve (brake booster)
Checking the brake pedal height
Adjusting the height of the brake pedal
Checking the brake pedal clearance
Adjusting the brake pedal clearance
Checking the pedal-to-floor clearance
Checking the brake light switch
Removal and installation the brake pedal
Removal and installation the master brake cylinder
Checking the liquid level sensor
Disassembly and assembly of the master cylinder
Removal and installation the front brake disc
Checking the brake disc and brake components
Replacing the front brake pads
Checking the parking brake system
Removal, checking and installation the rear ABS wheel speed sensor
Body
Exterior (external elements)
Body parts specification
The design of a sedan car
Design of a car with a hatchback body
Main characteristics of the body frame
Deformation zone of the body frame
Car cabin — device
Radiator frame panel and front bumper reinforcement
Attachments and decorative body components
Removal and installation the hood
Adjusting the hood position
Removal and installation the front wing panel
Removal and installation the front bumper
Disassembling and assembling the front bumper
Removal and installation the rear bumper
Removal and installation the rear trim
Removal and installation the rear spoiler
Outside rear view mirrors
Removal and installation an electrically adjustable exterior mirror
Disassembling and assembling the electrically operated exterior mirror
Removal minor scratches on the car body
Car body dent repair
Repair of through corrosion damage and holes
Body puttying and painting
Repairs for significant body damage
Interior (internal elements)
Removal and installation the front seat belt
Removal and installation the rear side seat belt
Removal and installation the rear center seat belt
Removal and installation the front buckle
Removal and installation the rear buckle
Checking the seat belt
Main characteristics of the seats
Front seats
Rear seats
Folding the seat
Doors and windows
Front and rear door components
Removal and installation the front door
Removal and installation the rear door
Removal and installation front door glass
Removal and installation rear door glass
Removal and installation the front door unit
Removal and installation the rear door unit
Main characteristics of window lifters
Electric window lift motor with servo drive
Door lock servo system
Removal and installation a power window regulator
Removal and installation the window lift motor with servo drive
Disassembling and assembling the trunk lid
Rear window defroster
Sunroof
Removal and installation the sunroof deflector
Removal and installation sunroof glass
Adjusting the hatch
Air conditioning and heater
Air Conditioner and Heater Specifications
Air filter
Air conditioning system unit
Air conditioner evaporator
Expansion valve
Air conditioner condenser
Air conditioning control system
Air conditioning control unit
Checking the heater radiator
Removal and installation the rear air duct
Removal and installation the air conditioning compressor
Disassembly and assembly of the overrunning clutch
Removal the overrunning clutch bolt
Adjusting the overrunning clutch
Checking the overrunning clutch
Electrical equipment
Equipment and devices
General information about electrical equipment
Determining the source of the fault
Fuses — Description and Replacement
Relay — purpose and location
Removal and installation the alarm sensor
Removal and installation a security alarm siren
Immobilizer — enabling/blocking the key reprogramming function without using WDS or an analogue
Removal and installation the ignition switch
Immobilizer reprogramming procedure
Replacing or registering an additional key
Removal and installation the center panel module
Disassembling and assembling the central panel module
Disassembling and assembling the audio unit
Removal and installation the front door speaker
Removal and installation the rear door speaker
Removal and installation a high frequency speaker
Removal and installation the interference suppression filter
Removal and installation the roof antenna
Car instrument cluster
Indication and alarm system
Installation diagram of the security system
Central Panel Module — Main Features
Remote control and remote control socket
Passive safety system — general information
Side airbag module
Seat belt components with pretensioner
Instructions for using seat belts
Automatic belt release lock mode
Seat belt with pretensioner
Power devices
Electrical supply system — general information
Battery — General Information
Checking the battery charge level
Charging the battery
Charging a completely discharged battery
Battery care
Checking a fully charged battery
Removal and installation the battery
Checking the generator on the car
Checking the battery charge indicator
Checking the current strength at the generator terminals
Removal and installation the generator
Removal and installation of high-voltage wires
Checking the starter on a car
Checking the starter without load
Removal and installation the starter
Lighting system
Car exterior lighting system
Front combination light
Design and operation of a gas discharge headlight
Headlight fault detection function
Automatic headlight leveling system
Operation of headlights when vehicle load changes
Operation of headlights while the vehicle is moving
Driving Lighting Control System
Rear combination light and inner combination light
Interior lighting system
Removal and installation the front combination headlight
Adjusting the low beam headlights
Adjusting the high beam headlights
Removal and installation the headlight bulb
Removal and installation a gas discharge lamp headlight
Removal and installation the high beam lamp
Removal and installation the parking light bulb
Removal and installation the front turn signal
Removal and installation the side turn signal
Adjusting the front fog light
Removal and installation the front fog light bulb
Removal and installation the rear combination light
Removal and installation the interior combination light
Removal and installation additional brake light
Removal and installation additional brake light on rear spoiler
Removal and installation an additional brake light
Removal and installation the license plate light
Removal and installation the front interior light
Removal and installation the door limit switch
Removal and installation the ashtray light
Removal and installation the ignition switch illumination lamp
Removal and installation the glove compartment light
Removal and installation the instrument panel lighting control switch
Windshield wipers and washers
General information about windshield wipers and washers
Removal and installation the windshield wiper motor
Disassembling and assembling the windshield wiper motor
Checking the windshield wiper motor
Removal and installation the windshield wiper arm with a brush
Adjusting the windshield wiper arms with brushes
Removal and installation the windshield washer reservoir
Removal and installation the windshield washer motor
Checking the windshield washer motor
Removal and installation the washer fluid level sensor
Removal and installation the windshield washer nozzle
Cleaning the windshield washer nozzle
Removal and installation the windshield washer hose
Removal and installation the rear window washer motor
Removal and installation the rear wiper arm with a brush
Adjusting the rear wiper arm with brush
Removal and installation the rear window washer jet
Adjusting the rear window washer nozzle
Removal and installation the headlight washer motor
CX-5KE (2012-2017)
General information
Introduction to the guide
Emergency stop of the car
Spare wheel and tool kit
Replacing a damaged tire with a small spare tire
Temporary tyre repair kit (optional)
Emergency engine start
Instructions for starting the engine with an over-rich fuel-air mixture
Starting the engine by towing or pushing the vehicle
Actions in case of engine overheating
Replacing fuses
Replacing electrical fuses
Location and purpose of electrical fuses
Replacing lamps
Replacement of lamps in external lighting and light signaling devices
Replacing bulbs in interior lighting devices
Lamps for lighting and signaling devices
If the rear liftgate does not open
Vehicle evacuation instructions
Towing eyes
User manual
Checks on the car before driving
Starting the engine
Start of movement
While moving
Determining engine faults by the condition of spark plugs
Diagnostics and cleaning of fuel injectors
Table of causes of malfunctions in the car
Types of tire tread wear
Checking the oil
Operation of the car in winter
Tire storage
Trip to the service station
Vehicle Technical Information — General Overview
Vehicle identification data
Dimensions of the car
Technical information
Controls, instrument panel, interior equipment
Steering wheel
Instrument cluster
Visual alarms and indicators
Sound signaling device for external lighting not switched off
Lighting control
Wipers and washers — general information
Windscreen wipers
Windshield washer
Rear window wiper and washer (some versions)
Headlight washers (some versions)
Electric heating — general information
Sound signal
Sun visors
Lighting fixtures
Electrical outlets
Cup holders and storage compartments
Fuel tank filler flap and cap
Damage to the car body
Car body care
Car interior care
Maintenance
Car maintenance — running in a car
General information about scheduled maintenance
Scheduled maintenance
Daily vehicle inspection
Hood — General Information
General view of the engine compartment
Replacing windshield wipers
Replacing the electronic key battery
Maintenance consumables
Brake discs
Brake pads
Engine sump drain plug gasket
Spark plugs
Air filter
Oil filter
Cabin filter
Fuel filter (diesel engines)
Windscreen wiper blades
Labor protection
Precautions to prevent poisoning by vapors or gases
Precautions to prevent the collapse of the vehicle or its components
Precautions to prevent burns
Precautions to prevent electric shock
Precautions when working with toxic substances and materials
Precautions when working with Supplemental Restraint System (SRS) components
Environmental protection
Basic set of necessary tools
Flat feeler gauges
Micrometers — General Information
Caliper — General Information
Dial type indicator
Bore gauge — general information
Power unit
Petrol engines 2.0 l
Technical data
Preparing for engine parameter checks
Checking the idle speed
Checking the ignition timing
Checking idle parameters
Checking for increased idle speed
Checking the compression in the cylinders
Checking the drive belts of the accessory equipment
Replacing the drive belts of the attachments
Checking the automatic drive belt tensioner
Removal and installation the timing chain
Hydraulic valve timing controller
Electric valve timing controller
Possible malfunctions of hydraulic clearance compensators
Checking hydraulic compensators
Removal and installation of timing components
Removal and installation the cylinder head
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Removal and installation the decorative engine cover
Removal and installation the engine assembly
Special tools and accessories
Petrol engines 2.5 l
Technical data
Checking engine parameters
Checking the compression in the cylinders
Attachment drive belts
Removal the timing chain
Installing the timing chain
Hydraulic valve timing controller
Checking the electric valve timing motor
Checking the electric phase shifter
Removal and installation the cylinder head
Removal the cylinder head
Installing the cylinder head
Cylinder head assembly
Checking the cylinder head of the gas distribution mechanism
Checking/repairing the valve seat of the timing mechanism
Checking the valves and valve guides of the timing mechanism
Checking valve springs
Checking camshafts
Checking the cylinder head bolts
Replacing valve guide bushings
Possible malfunctions of hydraulic clearance compensators
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Disassembling the cylinder block and connecting rod and piston group
Assembly of the cylinder block and connecting rod and piston group
Checking the cylinder block
Checking the oil injectors of the cylinder block
Checking the cylinder block pistons
Checking the piston rings of the cylinder block
Checking the piston pins of the cylinder block
Checking the piston with connecting rod in the cylinder block assembly
Checking the connecting rods of the cylinder block
Checking the clearances of the connecting rod of the cylinder block
Checking the crankshaft of the cylinder block
Checking the connecting rod bolts
Special tools and accessories
Diesel engines 2.2 l
Technical data
Preparing for engine parameter checks
Checking the idle speed
Checking the compression in the cylinders
Checking the accessory drive belt
Replacing the accessory drive belt
Checking the automatic drive belt tensioner
Removal and installation the automatic drive belt tensioner
Removal and installation the timing chain
Possible malfunctions of hydraulic clearance compensators
Checking hydraulic compensators
Removal the valve train components
Installation of valve timing components
Cylinder head
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Removal and installation the decorative engine cover
Engine assembly device
Removal the engine assembly
Installing the engine assembly
Disassembling and assembling the engine
Special tools and accessories
Cooling system
Technical data
Safety precautions when working with the cooling system
Checking the coolant level
Replacing the coolant
Checking the density of the coolant
Checking the tightness of the cooling system
Checking the cooling system cap
Removal and installation the expansion tank of the cooling system
Removal and installation the radiator
Removal and installation the radiator fan motor
Checking the radiator fan motor
Removal and installation the thermostat
Checking the Thermostat
Removal and installation the water pump
Lubrication system
Technical data
Engine oil (European models)
Engine oil (except European models)
Checking the engine oil level
Engine oil change
Replacing the oil filter
Checking oil pressure
Removal and installation an oil radiator
Removal and installation the electromagnetic oil valve
Checking the electromagnetic oil valve
Petrol engine oil pan
Diesel engine oil pan
Oil pump for gasoline engines
Diesel engine oil pump
Special tools and accessories
Supply system
Fuel system of gasoline engines
Fuel system of diesel engines
Preparing for servicing the fuel system — petrol engine versions
Preparing for servicing the fuel system — diesel engine versions
Power supply system maintenance
Operations after servicing the power supply system
Fuel tank — device
Removal and installation the fuel tank
Checking the fuel tank for leaks
High pressure fuel pump
Checking the high pressure fuel pump
Removal and installation of fuel injectors of the high-pressure fuel pump
Checking fuel injectors of the high-pressure fuel pump
Removal and installation of high pressure fuel lines
Removal and installation fuel injectors
Fuel filter
Checking fuel injectors
Removal and installation the high pressure fuel pump
Common Rail Fuel Rail
Removal and installation the lower housing
Special tools and accessories
Control system
Technical data
Removal and installation the engine control unit
Configuration of the electronic engine control unit
Clutch Pedal Position Sensor
Neutral sensor
Engine Coolant Temperature Sensor
Mass Air Flow/Intake Air Temperature Sensor #1
Manifold Absolute Pressure Sensor/Intake Air Temperature Sensor #2
Barometric sensor
Throttle Position Sensor
Accelerator pedal position sensor
Fuel pressure sensor
Air-fuel ratio sensor
Crankshaft position sensor
Removal and installation the camshaft position sensor
Knock sensor
Current sensor
Clutch travel sensor
Brake booster sensor
Ion sensor
Special tools and accessories
Intake and exhaust system
Intake system — general description
Exhaust system — general description
Vacuum hose routing diagram for the intake system of a gasoline engine
Checking the vacuum in the intake manifold of a gasoline engine
Removal and installation of components of the intake system of a gasoline engine
Diesel Engine Intake System Vacuum Hose Routing Diagram
Removal and installation of diesel engine intake system components
Removal and installation of the intercooler of the air intake system of a diesel engine
Checking the intake system components
Checking the exhaust system
Exhaust system of gasoline engines
Diesel engine exhaust system
Engine electrical equipment
Charging system — technical data
Launch system
Ignition system (petrol engines)
Pre-heating system (diesel engines)
Cruise control
Battery checks
Disconnecting/connecting the negative battery terminal
Removal and installation the battery
Operations after replacing the battery (vehicles with i-stop system)
Removal and installation the generator
Checking the generator
Disassembly and assembly of the generator
Checking the generator components
Removal and installation the starter
Operations after replacing the starter (cars with i-stop system)
Disassembling and assembling the starter
Checking the starter
Checking the intermediate starter switch
Ignition coils
Spark plugs
Glow plugs (diesel engines)
Pre-heating control unit
Cruise control switch
Transmission
Clutch
Clutch C66M-R, C66MX-R — technical data
Clutch D66M-R, D66MX-R — technical data
Checking the level of the working fluid of the clutch hydraulic drive
Checking for leaks in the clutch hydraulic fluid
Replacing the clutch hydraulic fluid/bleeding air from the system
Clutch pedal
Removal and installation the clutch pedal
Removal and installation the clutch pedal position sensor
Removal and installation the starter interlock switch
Removal and installation the clutch master cylinder
Removal and installation the clutch travel sensor
Removal and installation of hydraulic clutch lines and hoses
Removal and installation the clutch slave cylinder
Removal and installation the clutch mechanism
Checking the clutch mechanism components
Special tools and accessories
Mechanical gearbox
Manual transmission — technical data
Transmission oil
Checking the transmission oil level
Transmission oil change
Removal and installation the gear shift mechanism
Replacing the differential seal
Special tools and accessories
Automatic gearbox
Technical data
Checking the mechanical part
Checking the main pressure
Stop check
Checking the switching delay
Road check
Automatic transmission fluid
Automatic transmission fluid replacement
Adjusting the level of the working fluid of the automatic transmission
Removal and installation an electric oil pump
Removal and installation the gearbox oil cooler
Initialization and Configuration Procedures — Initial Training
Transmission Control Unit Configuration
Removal and installation the valve body
Automatic transmission shift mechanism
Removal and installation the selector drive cable
Adjusting the selector drive cable
Removal and installation the selector lever assembly
Removal and installation the selector illumination lamp
Position sensor M
Gear Boost switch
Downshift switch
Shift lock mechanism
Shift Lock Solenoid
Position sensor other than P
Replacing differential seals
Valve body seal
Special tools and accessories
Transfer case
Technical data
Checking the transfer case oil level
Transfer case oil change
Removal and installation the transfer case assembly
Replacing the left transfer case oil seal
Replacing the right oil seal No. 1 of the transfer case
Replacing the right oil seal No. 2 of the transfer case
Replacing the right oil seal No. 3 of the transfer case
Special tools and accessories
Drive shafts and cardan
Front axle of the car
Rear axle of the car
Drive shafts
Cardan shaft
Rear final drive
All-wheel drive control system
Service data
General procedures
Front axle of the car — checking from the wheel hub with the steering knuckle
Removal and installation the wheel hub and steering knuckle
Removal and installation the rear wheel hub assembly
Checking the play of the rear wheel hub
Checking the front drive shaft
Removal and installation the front drive shaft
Disassembly and assembly of the front drive shaft with a tripod joint
Disassembly and assembly of the front drive shaft with constant velocity ball joint
Checking the rear drive shafts
Removal and installation rear drive shafts
Disassembly and assembly of the rear drive shaft
Removal and installation the propeller shaft
Checking the cardan shaft
Rear final drive oil
Rear main gear oil seals
Removal and installation the rear final drive assembly
Disassembling the rear final drive
Assembling the rear final drive
Removal and installation the coupling
Rear Final Drive Oil Temperature Sensor
Checking the all-wheel drive solenoid
Checking the all-wheel drive control unit
Removal and installation the all-wheel drive control unit
Special tools and accessories
Chassis
Wheels and tires
Technical data
General procedures with wheels
Initialization of the automatic headlight adjustment system (vehicles with gas discharge headlights)
Preliminary check of wheel alignment angles
Wheel angle adjustment
Wheel balancing
Front suspension
Technical data
Tire pressure monitoring system
Removal/installing the front suspension strut
Disassembly/assembly of the front suspension strut
Checking and disposing of the front shock absorber
Removal/installing the lower arm of the front suspension
Checking the lower arm of the front suspension
Removal and installation the front anti-roll bar
Checking the front anti-roll bar struts
Removal and installation the front suspension subframe
Rear suspension
Technical data
Removal and installation rear shock absorbers
Checking and disposing of the rear shock absorber
Removal and installation the rear suspension coil spring
Removal and installation the lower arm of the rear suspension
Upper arm rear suspension — front wheel drive (2WD) versions
Removal and installation the upper arm of the rear suspension — versions with all-wheel drive (4WD)
Removal and installation the rear suspension trailing arm
Removal and installation the rear suspension cross rod
Removal and installation the rear anti-roll bar
Checking the front anti-roll bar struts
Rear suspension subframe
Special tools and accessories
Brake system
Technical data — service brake system
Technical data — Parking brake system
Dynamic stabilization system
General procedures for working with the brake system
Brake fluid
Checking, removing and installing the vacuum hose
Checking the brake booster
Removal and installation the brake booster
Removal and installation a vacuum pump
Checking the brake pedal
Removal and installation the brake pedal
Master brake cylinder
Checking the front disc brakes
Removal and installation front brake components
Replacing the front brake pads
Disassembling and assembling the front brake caliper
Removal and installation the front brake hose
Checking the rear disc brakes
Removal and installation rear brake components
Replacing rear brake pads
Disassembling and assembling the rear brake caliper
Removal and installation the rear brake hose
Removal, installation and adjusting the parking brake lever
Parking brake lever
Parking brake cables
Checking the Parking Brake Switch
DSC hydro-electronic control unit
Initialization procedure for the dynamic stabilization system sensors
Removal and installation ABS wheel sensors
Checking the brake fluid pressure sensor
Special tools and accessories
Steering
Technical data
General steering procedures
Checking the steering wheel and steering column
Removal the steering wheel and steering column
Installing the steering wheel and steering column
Removal and installation the intermediate shaft of the steering column
Replacing tie rod ends
Removal and installation the steering gear with rods
Disassembling the steering gear
Checking the steering gear components
Steering gear assembly
Checking the Electric Power Steering (EPS) Control Unit
Special tools and accessories
Body
Exterior (external elements)
Technical data
Plastic body parts
Body colors
Exterior — device
Protective body trays
Removal and installation the hood cover
Adjusting the position of the bonnet lid
Fuel filler neck hatch
Removal and installation the front bumper
Removal and installation the front bumper support element
Removal and installation bumper sliders
Removal and installation the rear bumper
Removal and installation the rear bumper support element
Removal and installation the front wing
Removal and installation the rear wing trim
Removal and installation the side door
Door adjustment
Removal and installation the trunk door
Adjusting the trunk door
Body panel gaps
Special tools and accessories
Interior (internal elements)
Interior — device
Steering column cover
Removal and installation the lower instrument panel cover
Removal and installation the bottom panel
Removal and installation the instrument panel
Removal and installation the glove box
Front console box
Removal and installation the switch panel
Removal and installation the upper console
Removal and installation the rear console
Removal and installation side walls
Removal and installation the front console
Removal and installation the A-pillar trim
Removal and installation the lower trim of the B-pillar
Upper trim of the B-pillar
Removal and installation the C-pillar trim
Removal and installation the D-pillar trim
Removal and installation the front side trim
Removal and installation the front door sill trim
Rear door sill trims
Internal decorative trim
Removal and installation door trim
Removal and installation the trunk floor
Removal and installation the trunk trim edge
Removal and installation the side trim of the trunk
Removal and installation the trunk floor
Removal and installation the upper trim of the trunk door
Removal and installation the side trim of the trunk door
Removal and installation the lower trim of the trunk door
Removal and installation ceiling trim
Security systems
Seat belts
Airbag system
Checking seat belts
Removal and installation front seat belts
Removal and installation the adjustable front seat belt anchor
Removal and installation the front seat belt bracket
Removal and installation the rear side seat belts
Removal and installation the center rear seat belt
Removal and installation the rear seat belt bracket
Checking the seat belt clamp sensor
Removal and installation the driver's airbag module
Removal and installation the contact disk
Removal and installation the passenger airbag module
Removal and installation the side airbag module
Removal and installation the curtain airbag module
Removal and installation the SAS control unit
Special tools and accessories
Heating and air conditioning
Technical data
Precautions when working with refrigerant
Precautions for compressor maintenance
Service data
Cabin filter
Removal and installation the ventilation unit
Removal and installation the front heater ducts
Removal and installation rear heater ducts
Removal and installation heater hoses
Air conditioning system
Air conditioning control
Removal and installation the intake flap drive
Removal and installation the fan motor
Removal and installation the mixing flap drive
Removal and installation the ambient temperature sensor
Removal and installation the automatic climate control unit
Removal and installation the control unit of the air conditioning system with manual control
Electrical equipment
Equipment and devices
General precautions
Precautions when handling gas discharge (xenon) lamps
Lighting equipment
Front combination headlamps
Front fog lights
Adjusting the front fog lights
Removal and installation the rear combination light from the car body
Removal and installation the rear combination light from the trunk door
Removal and installation the rear fog light
Removal and installation the cigarette lighter
Electrical circuits
How to read electrical diagrams
Power distribution diagram
Ground Wiring Diagram
Data bus connector diagram
Engine cooling system diagram
Engine power supply system diagram
Battery charging system diagram
Engine starting system diagram
Cruise control diagram
All-wheel drive control system
Dynamic stabilization system
Automatic transmission control system
Shift lock system
Electric power steering
Heated rear window and outside mirrors
Seat heating diagram
Headlights, halogen headlights
Headlights, gas discharge headlights
License plate light, parking lights, signal lights
Fog Lighting Scheme
Direction indicators and hazard warning lights
Reverse Lights Scheme
Brake light diagram
Interior lighting scheme
High beam control system (HBC)
Windscreen wiper and washer diagram
Headlight Washer Wiring Diagram
Electrical diagram of sockets
Instrument cluster diagram
Sound signal diagram
Body systems management
Mazda 121 (3) (1996-2003)
General information
User manual
Vehicle identification data
Car wash
Cleaning and preservation of the car
Elimination of paintwork defects
Starting the engine from an auxiliary battery
Towing a car
Lifting a car with a jack
Maintenance
Vehicle maintenance plan
Additional vehicle checks
Engine and exhaust system maintenance
Checking and adjusting valve clearance
Checking the engine oil level
Visual inspection for oil leaks
Engine oil change
Cleaning the oil filler cap
Checking the coolant level
Checking the cooling system for tightness
Checking the concentration of coolant
Adding concentrate (antifreeze)
Removal water from the fuel filter/replacing
Replacing the air filter element
Checking poly V-belts
Replacing the timing belt
Visual inspection of the exhaust system
Replacing spark plugs/checking electrical connections
Gearbox/Main gear
Checking the rubber boots of the drive shafts
Manual transmission: checking the oil level
Automatic transmission: checking fluid level/changing fluid and filter
Steering/Front Axle
Checking the steering rod/axle joint dust caps
Checking the steering wheel covers
Checking Power Steering Fluid
Brakes, wheels and tires
Checking the brake fluid level
Checking the thickness of brake pads
Visual inspection of brake lines
Replacing brake fluid
Power unit
Petrol engine 1.3 l
General description of engines
Key technical data of engines
Removal and installation the engine
Removal and installation the lower engine compartment cover
Removal and installation the cylinder head/replacing the gasket
Replacing valve stem seals
Removal and installation the valve
Checking the compression in the cylinders
Poly V-belt — general information
Removal, installation and tensioning the poly V-belt
Diagnostics of petrol engine faults
Petrol engine 1.25/1.4 l
Removal the timing belt
Setting the engine to the TDC position of the first cylinder
Installing a timing belt
Removal and installation camshafts
Removal and installation the cylinder head
Removal, installation and tensioning the poly V-belt
Diesel engine
Toothed Belt Drive — Design Description
Removal the timing belt
Setting the engine to the TDC position of the first cylinder
Installing a timing belt
Removal the cylinder head
Installing the cylinder head
Removal and installation a vacuum pump
Camshaft/Diesel Valve Drive Mechanism
Removal and installation the camshaft
Removal, installation and tensioning the poly V-belt
Diagnostics of diesel engine faults
Lubrication system
Engine lubrication system — general information
Application areas and viscosity classes of motor oils
Oil line — design description
Engine oil consumption
Checking the oil pressure and warning light switch
Removal and installation the oil pan
Diagnostics of lubrication system faults
Cooling system
Cooling system circuit
Coolant — Basic Information
Replacing the coolant
Checking the cooling system
Removal and installation the thermostat
Checking the Thermostat
Removal and installation the radiator and fan
Removal and installation the water pump (petrol 1.3 l)
Removal and installation the water pump (petrol 1.25/1.4 l)
Removal and installation the water pump (diesel)
Diagnostics of engine cooling system faults
Ignition system
Ignition system — general information
The way the ignition system works
Precautions when working with an electronic ignition system
Checking high voltage wires
Checking and replacing the ignition coil
Removal and installation the engine control unit
Spark Plugs — General Information and Specifications
Supply system
Fuel system — general information
How to save fuel while driving
Precautions and rules when working with the fuel system
Turning on, removing and installing the fuel pump safety switch
Checking, removing and installing the fuel pump relay
Removal and installation the fuel tank
Removal and installation the fuel pump and fuel quantity sensor
Removal and installation the air filter and air supply hose
Removal and installation the gas cable
Adjusting the throttle cable
Fuel injection (gasoline)
Gasoline injection system — design description
Precautions when working with the electronic fuel injection system
Instructions for checking the injection system
Operation of the gasoline injection system
Sensors and actuators (executive mechanisms) of the injection system
Checking fuel injectors
Removal and installation injectors
Diagnostics of faults of the petrol injection system
Fuel injection (diesel)
How a diesel engine works
Removal air from the fuel system of a diesel engine
Checking the pre-heating system and removing and installing glow plugs
Removal and installation injectors
Checking, removing and installing the electric engine stop device
Technical data of the diesel fuel injection system
Diagnostics of diesel fuel injection system faults
Exhaust system
General information about the exhaust system
Catalyst operation
Rules for operating vehicles with a catalytic converter
Checking the exhaust system for tightness
Removal and installation of the exhaust system
Removal and installation the final muffler
Removal and installation the catalytic converter
Removal and installation the lambda probe
Transmission
Clutch
Clutch — design description
Removal, installation and testing of the clutch
Bleeding the Clutch Hydraulic Drive
Removal, installation and checking the release bearing and slave cylinder
Diagnosing Clutch Faults
Car gearbox
Gearbox — General Information
Removal and installation of a manual gearbox
Adjusting the gear shift mechanism
Automatic transmission — general information
Towing cars with automatic transmission
Adjusting the gear shift control cable
Chassis
Front suspension
Front suspension — design description
Removal and installation the shock absorber strut
Disassembling the shock absorber strut, removing and installing the shock absorber and spring
Removal and installation the steering knuckle
Drive shafts — design description
Removal and installation drive shafts
Removal and installation drive shaft covers
Wheel bearings — design description
Rear suspension
Rear suspension — design description
Removal and installation the rear shock absorber strut
Disassembling the rear shock absorber strut
Checking the shock absorber
Shock absorber disposal
Rear axle of Ford Fiesta Courier model
Removal and installation the shock absorber model Ford Fiesta Courier
Steering
Steering — design description
Precautions when working with an airbag
Removal and installation the steering wheel
Removal and installation the steering rod joint
Removal and installation rubber steering gear boots
Bleeding the steering gear
Wheel alignment angles of a car
Brake system
Brake system — design description
Description of ABS/EBV/ASR systems
Technical data of the brake system
Removal and installation front brake pads
Checking the thickness of brake discs
Removal and installation the brake caliper/brake disc
Removal and installation the brake drum and brake shoes
Removal and installation the wheel brake cylinder
Brake fluid — description and safety precautions
Bleeding the brake system
Removal and installation the brake hose
Checking the brake booster
Removal and installation the brake light switch
Adjusting the parking brake
Removal and installation the parking brake lever
Removal and installation the rear parking brake cable
Brake fault diagnostics
Wheels and tires
Wheels and tires — general information
Wheel and tire sizes, tire pressure
Tyre and wheel designations
Wheel replacement and balancing
Tire care
Anti-skid chains
Incorrect tire wear
Determining the Cause of Front End Vibration
Diagnosis of tire faults
Body
Exterior (external elements)
General information about the car body
Precautions when working with body parts
Removal and installation the front bumper and radiator grille
Removal and installation the rear bumper
Removal and installation the inner parts of the front fenders
Removal and installation the front wing
Removal and installation the hood
Replacing the decorative strip
Removal and installation the outside rearview mirror
Replacing the mirror glass
Ford KA car body — general information
Ford KA: Removing and installing the front bumper and radiator grille
Ford KA: Removing and installing the rear bumper
Ford KA: Removing and installing the inner part of the front fender
Ford KA: Removing and installing the outside rearview mirror
Control dimensions of the body
Interior (internal elements)
Removal and installation the center console
Removal and installation the interior rearview mirror
Pyrotechnic seat belt tensioner
Removal and installation the front seat
Removal and installation the rear seat
Removal and installation the side trim of the footwell
Doors, windows and locks
Removal and installation the door
Removal and installation the door lock rod
Removal and installation the outer door handle
Removal and installation the door lock cylinder
Removal and installation the door lock
Ford Fiesta Courier Rear Doors
Removal and installation the rear door lock (Ford Fiesta Courier)
Removal and installation door trim
Removal and installation the inner door handle
Removal and installation door glass
Removal and installation the window regulator
Removal and installation the trunk lid
Removal and installation the trunk lid lock cylinder
Removal and installation the trunk lid lock
Ford KA: Door Removal and Installation
Ford KA: Removing and installing the outer door handle
Ford KA: Removing and installing the door lock cylinder
Ford KA: Removing and installing the door lock
Ford KA: Removing and installing door trim
Ford KA: Removing and installing the trunk trim support
Ford KA: Removing and installing the inner door handle drive
Ford KA: Removing and installing door glass
Ford KA: Removing and installing window regulator
Ford KA: Removing and installing the trunk lid lock cylinder
Ford KA: Removing and installing the trunk lid lock
Heating system
General information about the heating system
Removal and installation the control unit
Removal and installation the fan motor
Removal and installation the load resistor
Removal and installation the side ventilation nozzle
Removal and installation the heater control valve
Diagnostics of heating system faults
Electrical equipment
Troubleshooting
Troubleshooting electrical equipment
Checking lighting lamps
Checking Electric Motors
Checking the operation of switches
Checking the relay
Checking the windshield wiper motor
Checking the direction indicators
Checking the brake light
Checking the rear window heating
Removal, installation and checking the horn
Electronic immobilizer
Equipment and devices
General information about on-board electrical equipment
Measuring instruments
Connecting additional current consumers
Replacing Fuses — General Information
Location of fuses and relays
Removal and installation the instrument panel
Removal and installation of instruments and control lamps
Removal and installation the steering column switch
Removal and installation switches on the panel
Removal and installation the switch
Lighting system
Lighting System — Ford Fiesta / Mazda 121
Table of incandescent lamps
Replacing incandescent lamps
Removal and installation headlights
Removal and installation headlight glass
Headlight adjustment
Removal and installation the rear light
Ford KA: Replacing Incandescent Bulbs
Ford KA: Removing and installing headlights
Ford KA: Headlight adjustment
Ford KA: Removing and installing the rear light
Removal and installation the radio
Power devices
Removal and installation the battery
Instructions for use of maintenance-free battery
Battery charge
Checking the battery
Storage of the battery
Trouble diagnosis of the battery pack
General information about the generator
Precautions when working with a generator
Checking the generator charging voltage
Removal and installation the generator
Replacing and checking the contact brushes of the generator or voltage regulator
Generator fault diagnostics
General information about the starter
Removal and installation the starter
Checking, removing and installing the traction relay
Starter fault diagnostics
Electrical circuits
Conventional symbols for electrical circuits
Diagram 1. Endura-E engine
Diagram 2. Endura-E (I) Engine Management System
Diagram 3. Engine management system Endura-E (II)
Diagram 4. Zetec-SE engine (I)
Scheme 5. Fuel supply of the Zetec-SE (II) engine
Scheme 6. Engine management system Zetec-SE (I)
Scheme 7. Engine management system Zetec-SE (II)
Scheme 3. Engine management system Zetec-SE (with automatic transmission STX)
Diagram 9. Engine management system Endura-DE (I)
Diagram 10. Endura-CE (II) Engine Management System
Diagram 11. Endura-CE engine preheating system
Scheme 12. Engine starting system for cars with manual transmission
Diagram 13. Radiator fan (Endura-CE without air conditioning)
Diagram 14. Radiator fan (Endura-E without air conditioning)
Scheme 15. Radiator fan (Zetec-SE without air conditioning)
Scheme 16. Headlights with beam corrector
Scheme 17. Brake lights
Scheme 18. Direction indicators
Scheme 19. Sound signal
Scheme 20. Windshield wiper and washer
Scheme 21. Rear window wiper and washer
Diagram 22. Radio / audio system
Heating and ventilation system (2000-2001)
Mazda BT-50 (1) (2006-2011)
General information
Introduction to guide
Vehicle Identification Number
Engine number
Technical characteristics of the engines installed on the car
Abbreviations and symbols
General repair instructions
Installation points for garage jack, lift legs and stands
Main parameters of the car
Safety precautions when installing a mobile radio communication system
Safety precautions when working with electrical equipment
Safety precautions when equipped with SRS (airbags)
Safety precautions when working with the fuel system
Precautions when working with oils
Safety precautions when working with the air supply system
Safety precautions when working with refrigerant
User manual
Door lock
Anti-theft system
Instrument cluster instruments, gauges and indicators
Window lifters — general information
Light signaling on the car
Adjusting the brightness of the instrument cluster illumination
Headlight range correction system
Hood — General Information
Fuel filler flap
Windscreen wiper and washer control switch
Mirror control
Adjusting the position of the steering wheel
Seats — adjustment
Seat belts
Precautions when operating vehicles equipped with the SRS system
Sockets for connecting additional devices
Heater and air conditioner
Audio system — key points of operation
Setting the clock
Adjusting volume, balance and tone of sound
Tuning and listening to radio stations
Controlling a cassette player
Controlling the CD player
Controlling the CD player (CD-changer)
Parking brake
Driving a car with a manual transmission
Anti-lock braking system (ABS)
Features of the transmission of 4WD models
Tips for driving in different conditions
Towing a car
Towing a trailer
Starting the engine
Engine Start Assist System
Engine malfunctions while driving
Spare tire, jack and tools
Jacking up a car
Wheel replacement
Recommendations for choosing tires
Checking tire pressure and condition
Tire replacement
Features of using aluminum wheels
Replacement of wheel disks
Catalytic converter and exhaust system
Checking and replacing fuses
Replacing lamps
Maintenance
Service intervals
Layout of components in the engine compartment
Engine oil and filter
Cooling liquid
Fuel system
Checking and replacing the air filter
Checking the battery status
Checking the end of compression stroke pressure
Attachment drive belts
Fuel injection advance angle
Checking the idle speed
Checking thermal clearances in the valve drive
Checking the level and replacing oil in the manual transmission
Checking the level and changing the oil in the transfer case
Checking the level and replacing the oil in the front gearbox
Checking the level and replacing the oil in the rear axle gearbox
Checking the power steering fluid level
Checking the brake fluid level
Checking and replacing brake pads
Checking the travel of the parking brake lever
Checking the drive shaft covers
Checking the tie rod end boot
Catalog numbers of original spare parts
Power unit
Engine repair (diesel)
Engine Description
Cylinder block
Crankshaft
Cylinder head
Connecting rods and pistons
Cooling system
Lubrication system
Air intake system
Exhaust and emission control system
Fuel system
Checking and adjusting thermal clearances in the valve drive
Timing Belt — Removal and Installation
Removal and installation the cylinder head
Disassembly, inspection, cleaning and repair of the cylinder head
Removal and installation rocker arms
Preliminary disassembly and assembly of the cylinder block
Disassembly, inspection, cleaning and repair of the cylinder block
Front Crankshaft Oil Seal — Removal and Installation
Rear Crankshaft Oil Seal — Removal and Installation
Power unit
Main technical data of the engine
Cylinder head — disassembly
Cylinder head — inspection, cleaning and repair
Cylinder Block — Disassembly
Cylinder Block — Checking, Cleaning and Repairing
Disassembling the piston-connecting rod unit of the cylinder block
Checking the condition of the piston and connecting rod
Checking and repairing the crankshaft
Assembly of the piston-connecting rod unit of the cylinder block
Cylinder Block — Assembly
Cooling and lubrication system
Checking the level and replacing the coolant
Cooling system — device
Radiator Cap — Check
Expansion tank — removal and installation
Cooling system — disassembly and assembly
Radiator — removal and installation
Thermostat — removal and installation
Coolant pump
Cooling system fan — removal and installation
Precautions when working with oils
Engine oil and filter
Lubrication system — device
Checking oil pressure
Oil pump
Oil cooler — removal and installation
Oil pan
Fuel injection system
Fuel injection system — device
Precautions when working with the fuel system
Before carrying out repair work
After the repair work has been completed
Removal air from the fuel system
Removal water from the fuel system
Fuel injection advance angle
High pressure fuel pump — removal and installation
Removal and installation an additional fuel filter (on the high-pressure fuel pump)
Checking the fuel pressure control valve of the high-pressure fuel pump
Checking the fuel temperature sensor of the injection pump
Fuel accumulator
Injectors — removal and installation
Crankshaft position sensor
Camshaft Position Sensor
Fuel filter water presence sensor
Mass Air Flow Sensor / Intake Air Temperature Sensor #2
Intake Air Temperature Sensor #1 / Boost Pressure Sensor
Location of sensors and relays
Coolant temperature sensor
Accelerator pedal
Accelerator pedal position sensor
Idling switch
Start inhibit switch
Main relay
Clutch pedal switch
Removal and installation of exhaust gas recirculation system components
Exhaust Gas Recirculation System Checks
Fuel tank
Engine control unit
Diagnostic system
Intake and exhaust system
Air intake system — removal and installation
Air intake and exhaust system — device
Throttle valve
Turbocharger — General Information
Exhaust system
Engine electrical equipment
Engine electrical equipment — device
Generator — removal and installation
Generator — disassembly and assembly
Starter — removal and installation
Disassembling and assembling the starter
Glow plugs
Glow Plug Relay
Glow plug bus
Transmission
Clutch
Clutch — device
Checking the clutch fluid level
Bleeding the clutch hydraulic drive
Clutch pedal
Clutch master cylinder
Clutch slave cylinder
Clutch — removal and installation
Clutch — check
Mechanical gearbox
Checking the oil level and changing it
Neutral gear engagement sensor
Gearbox assembly — removal and installation
Gearbox assembly — precautions for disassembly and assembly
Upper cover and crankcase extension
Fifth gear and reverse gears
Removal and installation gearbox shafts
Disassembly and assembly of gearbox shafts
Gear shift mechanism
Checking gearbox components
All-wheel drive system
Diagnostics of the all-wheel drive system
All-wheel drive system — device
Checking the all-wheel drive engagement sensor
Checking the transfer case neutral gear engagement sensor
Checking the front axle disconnect sensor
Front axle switch
Checking the one-way valve
Checking the electromagnetic valves for connecting and disconnecting the front axle
Checking the front axle disconnect drive
Intermediate Drive Shaft Assembly — Removal and Installation
Intermediate Drive Shaft Assembly — Disassembly and Assembly
Front Axle Disconnection Mechanism — Removal and Installation
Front Axle Disconnection Mechanism — Disassembly and Assembly
Drive shafts — disassembly and assembly
Transfer case and gearboxes
Checking the oil level and changing it
Speed sensor
Removal and installation the transfer case
Precautions when disassembling and assembling the transfer case
Disassembling the transfer case
Transfer case assembly
Cardan shaft — removal and installation
Cardan shaft — check
Checking the level and replacing the oil in the front gearbox
Front gearbox — removal and installation
Front gearbox — device
Front gearbox — disassembly
Front gearbox — assembly
Checking the level and replacing the oil in the rear axle gearbox
Rear axle gearbox — removal and installation
Disassembling a gearbox without a limited slip differential
Assembly of a gearbox without a limited slip differential
Disassembling a gearbox with a limited slip differential
Assembly of a gearbox with a limited slip differential
Drive shaft — device
Drive shafts — removal and installation
Chassis
Front suspension
Checking and adjusting the front wheel alignment angles
Front suspension — device
Checking the hub bearing
Replacing the wheel mounting stud
Front wheel hub and steering knuckle — device
Front Wheel Hub and Steering Knuckle — Removal
Front suspension shock absorber
Front Wheel Hub and Steering Knuckle — Installation
Front suspension anti-roll bar
Torsion bar and lower control arm front suspension
Upper control arm front suspension
Rear suspension
Checking and adjusting the axial clearance in the rear suspension bearing
Rear axle shaft — removal
Rear suspension — device
Rear axle shaft — installation
Shock absorber and spring of the rear suspension
Rear suspension anti-roll bar
Steering
Power steering pump drive belt
Checking for leaks of working fluid
Checking the working fluid pressure
Checking the steering wheel play
Checking the steering wheel effort
Removal and installation the steering column and steering wheel
Bleeding the power steering system
Steering column and steering wheel — removal and installation
Steering column and steering wheel — check
Steering gear and rods — removal and installation
Steering gear and rods — disassembly and assembly
Steering gear and rods — check
Power Steering Pump — Removal and Installation
Power Steering Pump — Disassembly and Assembly
Brake system
Checking the brake fluid level
Brake system — device
Bleeding the brake system
Checking the vacuum hose
Brake pedal — checking and adjustment
Brake pedal — removal and installation
Brake light switch
Removal and installation the master brake cylinder
Disassembly and assembly of the brake master cylinder
Vacuum brake booster — check
Vacuum brake booster — removal and installation
Vacuum pump
Load Sensing Brake Force Redistribution Valve
Front brakes — check
Replacing brake pads
Removal and installation the caliper
Disassembling and assembling the caliper
Rear brakes — check
Rear brakes — removal and installation
Disassembly and assembly of the working brake cylinder
Parking brake — checking and adjusting
Parking brake — device
Parking brake lever
Checking the parking brake sensor
Removal and installation parking brake cables
ABS System Diagnostics — System Description
Reading and erasing fault codes
Pressure modulator and ABS control unit
Front Wheel Speed Sensors — Checking
Front Wheel Speed Sensors — Removal and Installation
Rear Wheel Speed Sensors — Check
Rear Wheel Speed Sensors — Removal and Installation
Slowdown sensor
Body
Exterior (external elements)
Front bumper — removal and installation
Front bumper — device
Disassembling and assembling the front bumper
Removal and installation the front bumper reinforcement
Rear bumper — removal and installation
Front wing — removal and installation
Front wing — device
Hood — adjustment
Hood — removal and installation
Ventilation grille — removal and installation
Side doors — removal and installation
Adjusting the position of the side doors
Disassembly and assembly of the door mounting panel
Removal and installation front door glass
Removal and installation the window lift handle
Adjusting the position of the rear luggage compartment door
Disassembling and assembling the rear luggage compartment door
Fuel filler flap
Windshield — Removal
Windshield — installation
Rear window
Body dimensions
Interior (internal elements)
Removal and installation glass and window lift mechanism of the rear side door
Removal and installation the front door window lift mechanism
Removal and installation the window lift control panel
Luggage compartment — removal and installation of trim panels
Rear view mirrors
Instrument panel — removal and installation
Center console — removal and installation
Removal and installation side interior trims
Removal and installation roof trim
Removal and installation floor finishes
Seat belts
Removal and installation front seats
Removal and installation the rear seat
Heating and air conditioning
Location of air conditioning, heating and ventilation system components
Safety precautions when working with refrigerant
Checking the air conditioning system — general recommendations
Heater Fan Block
Air conditioning unit
Heater unit — removal and installation
Compressor — removal and installation
Capacitor — removal and installation
Cooling lines — removal and installation
Electric motor of the heater fan
Heater Fan Resistor
Compressor electromagnetic clutch
Evaporator Air Temperature Sensor
Pressure switch
Air conditioning and heating control panel
Air Conditioner Booster — Check
Security system SRS
Precautions during operation and repair work
Passive safety system — device
Airbags
Passive safety system control unit
Crash sensors
Spiral wire
Diagnostics of the passive safety system
Electrical equipment
Equipment and devices
Body electrical equipment — fuses
Combination Switch — Disassembly and Assembly
Lighting system — device
Lighting system — headlight
Disassembly and assembly of turn signal repeater and fog lamp
Rear combination light
Disassembling and assembling the license plate light
Disassembling and assembling the interior lighting lamp / local lighting
Lighting system lamps
Windscreen wipers and washers
Instrument cluster — disassembly and assembly
Instrument cluster — device
Immobilizer components
Immobilizer diagnostics
Sound signal and door limit switches
Electric windows
Removal and installation the main window control switch
Checking the main power window control switch
Removal and installation window lifter control switches
Checking the window control switch
Removal and installation electric window lifters
Checking the window lifter motor
External mirror adjustment system
Rear window defroster
Central locking and anti-theft system
Central lock components — device
Location of audio system components
Audio system — disassembling and assembling the radio
Radio diagnostics
Electrical circuits
Symbols used in electrical equipment diagrams
Connectors and wires in electrical equipment diagrams
Scheme 1. Power distribution
Scheme 2. Grounding points
Scheme 3. Diagnostic connector
Scheme 4. Engine starting system
Schemes 5. Engine management system (models with WL-C and WE-C engines)
Schemes 6. Front axle disconnection system
Scheme 7. Anti-lock braking system
Scheme 8. Heater and air conditioner
Diagram 9. Passive safety system (SRS) and seat belt pretensioners
Scheme 10. Rear window defroster
Schemes 11. Electric window lifters
Scheme 12. Electric drive of outside rear-view mirrors
Scheme 13. Central lock
Scheme 14. Central locking remote control system unit
Scheme 15. Immobilizer
Scheme 16. Anti-theft system
Scheme 17. Fuel filler flap opening system
Scheme 18. Car headlights
Scheme 19. License plate light
Scheme 20. Fog lights
Scheme 21. Direction indicators and hazard warning lights
Scheme 22. Reversing lights
Scheme 23. Brake lights/additional brake light
Scheme 24. Interior lighting
Scheme 25. Interior lighting lamp
Scheme 26. Backlight (models with backlight rheostat)
Scheme 27. Windshield wipers and washers
Scheme 28. Connector for connecting additional equipment/cigarette lighter
Scheme 29. Instrument cluster
Scheme 30. Sound signal
Fuse Box
Connector connectors

4965