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Mazda 121 (3) (1996-2003) Mazda BT-50 (1) (2006-2011)

Thermostat — removal and installation (Mazda BT-50 (1))

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  • BT-50 J97M (2006-2011)
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  • Thermostat — removal and installation
0
1. Disconnect the cable from the negative terminal of the battery.

2. Drain the coolant from the engine cooling system (see chapter "Maintenance and general check and adjustment procedures").

3. Remove the parts in the order they are numbered in the figure.

1 - oil dipstick guide tube assembled with dipstick,

1 - oil dipstick guide tube assembled with dipstick,
2 - lower radiator hose,
3 - thermostat housing cover,
4 - thermostat.


4. Installation of parts during assembly is carried out in the reverse order of removal.

5. Fill the required amount of coolant into the cooling system and check for leaks (see chapter "Maintenance and general check and adjustment procedures").

Thermostat Installation Note

Install the thermostat into the thermostat cover, aligning the tab on the thermostat gasket with the slot in the thermostat cover.

Install the thermostat into the thermostat cover, aligning the tab on the thermostat gasket with…


Examination



Note: Replace the thermostat if its valve remains open at room temperature.




1. Make sure the thermostat valve is not clogged.

2. Immerse the thermostat and thermometer in water. Heat the water gradually.

3. Check the thermostat to ensure it meets the following parameters. Replace the thermostat if necessary.
  • Temperature of opening start 80-84°C
  • Full opening temperature - 95°C
  • Minimum valve lift is 8.5 mm

Minimum valve lift is 8.5 mm
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This text was checked by: Vladimir Bazhenov
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Mazda BT-50 (1) » Cooling and lubrication system
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Radiator — removal and installation
Cooling system — disassembly and assembly
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Radiator Cap — Check
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Mazda BT-50 (1) (2006-2011) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair (diesel)
  • Cooling and lubrication system
  • Fuel injection system
  • Intake and exhaust system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • All-wheel drive system
  • Transfer case and gearboxes
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Heating and air conditioning
  • Security system SRS
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Mazda 121 (3) (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engine 1.3 l
  • Petrol engine 1.25/1.4 l
  • Diesel engine
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Fuel injection (gasoline)
  • Fuel injection (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, windows and locks
  • Heating system
  • Electrical equipment
  • Troubleshooting
  • Equipment and devices
  • Lighting system
  • Power devices
  • Electrical circuits
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