Transfer box and gearboxes Mazda BT-50 1

Checking the oil level and changing it
The procedures for checking the level and changing the oil in the transfer case are described in chapter " Maintenance and general inspection and adjustment procedures ".

Speed sensor
Note: Water or foreign materials entering the sensor connector may cause corrosion or loss of contact. Do not allow water or foreign materials to enter the sensor...

Removal and installation the transfer case
For procedures on removing and installing the transfer case, see the section " Gearbox assembly " chapters " Manual transmission (515MX-D) ".

Precautions when disassembling and assembling the transfer case
1. Before disassembling, clean the outer surface of the gearbox with a steam cleaner or solvent. Caution: Using compressed air for cleaning will cause dirt to spray and...

Disassembling the transfer case
Remove the parts using the assembly drawing "Transfer case". Transfer case. 1 - front body, 2 - control rod seal, 3 - input shaft seal, 4 - shaft, 5 - input bearing...

Transfer case assembly
Assembly notes 1. Control lever seal. a) Apply grease to the sealing lip of the oil seal. b) Using a drift and hammer, install the seal as shown in the figure....

Cardan shaft — removal and installation
1. Remove the cross beam. 2. Remove the parts in the order of their numbering in the assembly drawing "Removing and installing cardan shafts". Removal and installation...

Cardan shaft — check
1. Check all parts, repair or replace faulty ones if necessary. 2. Using a dial indicator, measure the radial runout of the driveshaft. Maximum runout: 0.4 mm If the...

Checking the level and replacing the oil in the front gearbox
The procedures for checking the oil level and changing the oil are described in chapter " Maintenance and general inspection and adjustment procedures ".

Front axle gearbox — removal and installation
Note: performing repair operations without first removing the wheel speed sensor (ABS) may result in damage to the sensor wiring. To prevent damage to the sensor or its...

Front gearbox — device
Front gearbox. 1 - differential housing, 2 - thrust washer, 3 - axle gear, 4 - thrust washer, 5 - satellite, 6 - satellite axis, 7 - pin, 8 - driven gear of the main...

Front axle — disassembly
Remove the parts as shown in the "Front Gearbox" figure. Front gearbox. 1 - differential housing, 2 - thrust washer, 3 - axle gear, 4 - thrust washer, 5 - satellite, 6 -...

Front gearbox assembly
1. Install the axle gears, thrust washers, satellites, satellite shaft and axle font. Using a rod of suitable diameter, install the pin of the satellite axis so that the...

Checking the level and replacing the oil in the rear axle gearbox
The procedures for checking the oil level and changing the oil are described in chapter " Maintenance and general inspection and adjustment procedures ".

Rear axle gearbox — removal and installation
1. Drain the oil from the rear axle gearbox (see chapter " Maintenance and general inspection and adjustment procedures "). Check the quality of the drained oil. 2....

Disassembling a gearbox without a limited-slip differential
Remove the parts guided by the assembly drawing "Rear axle differential (without limited slip differential)". Rear axle gearbox (without limited slip differential). 1 -...

Assembling a gearbox without a limited-slip differential
Assembly notes 1. Adjust the clearance of the axle gears and satellites, a) Install the dial indicator on the satellite as shown in the figure. b) Fix one of the axle...

Disassembling a gearbox with a limited-slip differential
Remove the parts guided by the assembly drawing "Rear axle differential (with limited slip differential)". Rear axle gearbox (with limited slip differential). 1 -...

Assembling a gearbox with a limited-slip differential
1. Adjusting the height of the drive gear. Special devices for adjustment a) Place the rear bearing on the special tool and install the tool together with the rear...

Drive shaft — device
Drive shaft. 1 - clamp, 2 - thrust ring, 3 - outer race of the inner joint, 4 - retaining ring, 5 - balls, 6 - inner race of the inner joint, 7 - separator, 8 - case, 9...

Drive shafts — removal and installation
Note: performing repair operations without first removing the wheel speed sensor (ABS) may result in damage to the sensor wiring. To prevent damage to the sensor or its...

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More sections on repairs of other Mazda models

• Transmission: Transfer case Mazda CX-5KE (2012-2017)

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