Transfer case.
1 - front body,
2 - control rod seal,
3 - input shaft seal,
4 - shaft,
5 - input bearing holder
6 - input shaft bearing,
7 - retaining ring,
8 - bolt,
9 - oil deflector,
10 - intermediate shaft rear bearing,
11 - front bearing of intermediate shaft,
12 - intermediate shaft,
13 - adjusting spacer,
14 - downshift clutch,
15 - downshift fork,
16 - plunger,
17 - spring,
18 - washer,
19 - retaining ring,
20 - downshift rod,
21 - retaining ring,
22 - locking pin,
23 - tip of the all-wheel drive engagement rod,
24 - all-wheel drive engagement rod,
25 - steel ball,
26 - spring,
27 - lock bolt,
28 - input shaft needle bearing,
29 - rear output shaft,
30 - front bearing of the rear output shaft,
31, 32 - retaining ring,
33 - needle bearing of the leading gear of the reduction gear,
34 - reduction gear,
35 - downshift hub,
36 - retaining ring,
37 - central building,
38 - oil drain,
39 - oil catch can,
40 - rear output shaft front bearing holder,
41 - leading sprocket,
42 - rear bearing of the front output shaft,
43 - front bearing of the front output shaft,
44 - front output shaft,
45 - chain,
46 - drive sprocket bearing,
47 - retaining ring,
48 - bushing,
49 - spring,
50 - all-wheel drive engagement clutch,
51 - all-wheel drive engagement fork,
52 - spacer,
53 - retaining ring,
54 - all-wheel drive engagement hub,
55 - rear bearing of the rear output shaft,
56 - speedometer drive gear,
57 - rear housing,
58 - front output shaft seal,
59 - front output shaft flange,
60 - rear output shaft seal,
61 - rear output shaft flange,
62 - control rod,
63 - control rod tip,
64 - guide plate,
65 - return lever,
66 - return lever spring,
67 - bushing,
68 - retaining ring,
69 - control mechanism cover.
Note:
- Installation of parts is carried out in the reverse order of removal.
- During assembly, it is necessary to select the dimensions of the parts indicated on the assembly drawing by the inscription "Selection".
Notes on disassembly
1. Front and rear output shaft flanges.
a) Holding the flange, use the clamp to unscrew the nut.
Front output shaft flange.
Rear output shaft flange.
b) Using a puller, remove the flange.
Front output shaft flange.
Rear output shaft flange.
2. Rear output shaft seal. Using a slotted screwdriver, remove the rear output shaft seal.
3. Front output shaft seal. Using a slotted screwdriver, remove the front output shaft seal.
4. Rear bearing of the rear output shaft.
Using a puller, remove the rear bearing from the rear output shaft.
5. All-wheel drive clutch. Using a puller, remove the all-wheel drive clutch from the rear output shaft.
6. Chain, front output shaft and drive sprocket,
a) Using a plastic hammer, knock the front output shaft out of the transfer case housing.
b) Remove the front output shaft, chain and drive sprocket assembly.
7. Front and rear bearings of the front output shaft.
Using a press, remove the bearing from the front output shaft.
Front bearing.
Rear bearing.
8. Front bearing of the rear output shaft.
Using a puller, remove the front bearing from the rear output shaft.
9. Front and rear intermediate shaft bearings.
Using a press, remove the bearing from the intermediate shaft.
Front bearing.
Rear bearing.
10. Input shaft bearing.
Using a press and a steel plate, remove the bearing from the input shaft.
- Plate thickness - not less than 10 mm
11. Control rod seal.
Using a slotted screwdriver, remove the control rod seal.
12. Input shaft seal.
Using a slotted screwdriver, remove the input shaft seal.
