MazBook.ru
English Русский
Български
Беларускі
Український
Српски
Hrvatski
Română
Polski
Slovenský
Magyar
• Bookmark • Sitemap • Contacts •   
Cars Opel Cars Ford Cars Volkswagen Cars Audi Cars Kia Cars Renault Cars Peugeot
 
 
 
 
 
 
 
Familia Capella Mazda3 Mazda6 CX-? Others Articles
Capella 3 (1982-1992, petrol) Capella 3 and 4 (1982-1992) Capella 4 (1987-1992) Capella 5 (1991-1997) Capella 6 (1997-2005, petrol)

Engine repair — disassembly procedure (Mazda Capella GF)

  • Home
  • Mazda Capella
  • Capella GF (1997-2005)
  • Power unit
  • Engine overhaul
  • Engine repair — disassembly procedure
0
1. It is more convenient to disassemble and work with the engine if it is installed on a special stand. Before installing the engine on the stand, it is necessary to remove the flywheel and the rear cover with the cuff.

2. If you can't get a stand, you can disassemble the engine on the floor, securing it in a stable position with wooden blocks. Be especially careful when working without a stand to avoid dropping or tipping the engine.

3. If you are going to purchase a rebuilt engine, first remove the following components and parts that will need to be installed on the new engine.
  • The generator with its brackets
  • Carbon Canister Purge Control Components
  • Ignition distributor, spark plugs and high-voltage wires (or ignition coil unit - for models produced since 1996)
  • Thermostat and housing cover
  • Water pump
  • Fuel injection units
  • Intake and exhaust manifolds
  • Oil filter
  • Engine mounts
  • Flywheel (faceplate/ and clutch

(The original text can be found on: MAZBOOK)

Note: When disassembling, pay attention to details that may be important during assembly: the position of gaskets, seals, and spacers. pins, brackets, bolts, washers and other "little things".


4. If you purchased an incomplete engine ("short engine"), then you also need to remove the oil pan, cylinder head and oil pump (see paragraph 5).

5. If you are planning a complete overhaul of your engine, then you need to dismantle all the parts located inside the engine:
  • Cylinder head cover
  • Intake and exhaust manifolds
  • Valve timing belt covers
  • Toothed belt and sprockets
  • Cylinder head
  • Oil pan and oil separator
  • Oil pump
  • Pistons with connecting rods
  • Crankshaft rear oil seal housing
  • Lower block amplifier
  • Main bearings and crankshaft

6. Before you begin disassembling, make sure you have the following tools and materials at your disposal. See also in paragraph 22, what tools and materials you will need to assemble the engine.


  • A set of common hand tools
  • Kolobok with cells or plastic bags for storing groups of small parts
  • Plastic scraper
  • Crankshaft pulley puller
  • Cylinder reamer
  • Valve seat countersink
  • Micrometer
  • Pointer indicator
  • Valve spring compressor
  • Honing head
  • Tool for cleaning piston track grooves
  • Electric drill
  • Set of taps and dies
  • Wire brushes
  • Duct cleaning brushes
  • Solvent for cleaning parts
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: German Vorobyov
Share with friends on social networks:

Previous
Capella 6 » Engine overhaul
Next

Removal and installation the engine
Engine Removal — methods and precautions
Engine restoration options
Diagnostics using a vacuum gauge
Checking the compression in the cylinders
Cylinder head — disassembly
Cylinder head — cleaning and inspection
Valve maintenance
Cylinder head assembly
Pistons and connecting rods — removal
More articles on repairing other Mazda models
Main technical characteristics of the engine Mazda Familia 5 (1985-1989)
Engine number Mazda3 BK (2003-2009)
Engine number Mazda6 GG (2002-2008)
Temporary tyre repair kit (optional) Mazda CX-5KE (2012-2017)
Starting the engine from an auxiliary battery Mazda 121 (3) (1996-2003)
Link in different formats to this article
Comments and feedback from visitors
No comments yet


How much will 33 + 38 ?

       



Capella 6 (1997-2005, petrol) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Maintenance
  • Power unit
  • 4-cylinder engines
  • 6-cylinder engines
  • Engine overhaul
  • Cooling and ventilation
  • Power and exhaust systems
  • Engine electrics
  • Control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, windows and locks
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 5 (1991-1997) 
  • General information
  • User manual
  • Maintenance
  • Helpful hints
  • Power unit
  • Petrol engines 1.6 and 1.8
  • Petrol engines 2.0
  • 2.5 petrol engines
  • Overhaul engines 1.6 and 1.8
  • Overhaul engines 2.0 and 2.5
  • Diesel engine 2.0
  • Engine electrics
  • Cooling system
  • Air conditioner
  • Carburetor Nikki 30/34
  • Power system (1.6 and 1.8)
  • Power system (2.0 and 2.5)
  • Control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 4 (1987-1992) 
  • General information
  • Introduction to manual
  • Vehicle specifications
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system (carburetor)
  • Fuel injection (FE)
  • Fuel injection (DOHC)
  • Fuel system (diesel)
  • Ignition system
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering system
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 3 and 4 (1982-1992) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine
  • Engine overhaul (gasoline)
  • Diesel engine
  • Cooling and heating
  • Supply system
  • Ignition system
  • Emission reduction
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
Capella 3 (1982-1992, petrol) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Late models
  • Power unit
  • Engine in car
  • Engine overhaul
  • Cooling and heating system
  • Fuel and exhaust system
  • Engine electrical system
  • Emission control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting and lamps
  • Electrical circuits
MazBook.ru © 2018–2026 · Mobile version · Articles and news · Sitemap: EN BG BY UA RS HR RO PL SK HU · Feedback · Site search · Add to bookmarks Familia 5 (BF) · Familia 6 (BG) · Capella 3 (GC) · Capella 3 and 4 (GC) · Capella 4 (GD) · Capella 5 (GE) · Capella 6 (GF) · Mazda3 BK · Mazda6 GG · CX-5KE · Mazda 121 (3) · Mazda BT-50 (1) ·
By continuing to use the site, you agree to the use of cookies 🔐