Gap:
- nominal - 0.05 - 0.40 mm
- maximum allowable - 0.5 mm
If the clearance is not correct, replace the shift fork and synchronizer clutch.
2. Using a feeler gauge, measure the clearance between the synchronizer ring and the side surface of the gear over the entire circumference.
Gap:
- nominal - 0.8 mm
- maximum allowable - 1.5 mm
If the clearance is not correct, replace the synchronizer ring.
3. Measure the free length of the springs.
Nominal length:
- lock spring of the shift rod of the first and second gears - 22.5 mm
- 3rd and 4th shift rod lock spring - 22.5 mm
- spring of the tip of the shift rod of the first and second gears - 22.8 mm
- 5th gear and reverse shift rod end spring - 41.0 mm
- 5th and Reverse Shift Rod Retaining Spring - 24.97mm
If the spring length is not correct, replace the spring.
4. Measure the radial runout of the secondary shaft.
- Radial runout - 0.23 mm
If the shaft runout is out of specification, replace the output shaft.
5. Using a feeler gauge, measure the clearance between the shift rod tip and the control lever.
- Nominal gap - less than 0.5 mm