Top cover and crankcase extension.
1 - bushing,
2 - control rod gland,
3 - oil seal of the crankcase extension,
4 - funnel,
5 - crankcase extension,
6 - sealing cover,
7 - transfer box,
8 - breather,
9 - breather boot,
10 - reversing light switch,
11 - neutral gear engagement sensor,
12 - speed sensor,
13 - all-wheel drive enable sensor,
14 - steel ball,
15 - spring,
16 - sensor pin,
17 - sensor for switching on the neutral gear of the transfer case,
18 - seat of the gearbox control lever,
19 - transfer case control lever,
20 - gearbox control lever,
21 - bushing,
22 - puck,
23 - gasket,
24 - anther,
25 - control rod tip,
26 - oil drain,
27 - top cover,
28 - cover,
29 - clutch release bearing,
30 - clutch release fork.
Withdrawal Notes
1. Oil seal of the crankcase extension.
2. Top cover.
Using a slotted screwdriver set as shown in the figure, pry off the top cover and then remove it.
3. Crankcase extension.
Using a slotted screwdriver installed as shown in the figure, disconnect the crankcase extension and then remove it.
4. Control rod seal.
Using a slotted screwdriver, remove the seal.
5. Sealing cap.
Using drifts and a hammer, remove the sealing cover.
Note: Only remove the sealing cap if it is defective and you are going to replace it.
6. Sleeve.
Using a mandrel and a hammer, remove the bushings.
Front bushing.
Rear bushing.
Using a slotted screwdriver, remove the seal.
Installation Notes
1. Sleeve.
Using drifts and a hammer, set the front and rear bushings to the specified depth.
Front bushing.
Rear bushing.
2. Control rod seal.
A) Apply grease to the sealing lip of the stuffing box.
b) Using a mandrel and a hammer, install the oil seal as shown in the illustration.
3. Sealing cap.
Using drifts and a hammer, install the sealing cover as shown in the figure.
4. Oil seal of the crankcase extension.
A) Apply grease to the sealing lip of the stuffing box.
b) Using drifts and a hammer, install the oil seal as shown.
5. Crankcase extension.
A) Apply sealant to the mating surface of the crankcase extension and transmission case.
b) Install the crankcase extension to the transmission.
- Tightening torque - 31 - 46 Nm
Note: Installation must be completed within 30 minutes of sealant application. Otherwise, remove the applied sealant and repeat the procedure again.
6. Top cover.
A) Apply sealant to the contact surface of the top cover as shown.
b) Install the top cover on the gearbox.
- Tightening torque - 16 - 23 Nm
Note: Installation must be completed within 10 minutes of sealant application. Otherwise, remove the applied sealant and repeat the procedure again.
7. Sealing cap.
A) Apply sealant to the contact surface of the seal cap as shown in the figure.
b) Install the sealing cover on the gearbox.
- Tightening torque - 8-10 Nm
Note: Installation must be completed within 10 minutes of sealant application. Otherwise, remove the applied sealant and repeat the procedure again.
8. Breather.
Using a mandrel and a hammer, install the breather.
9. Clutch release fork and release bearing.
Before installing the clutch release fork and release bearing, apply grease to the surfaces shown in the figure.