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Mazda6 GG (2002-2008)

Removal and installation the front drive shaft (manual transmission) (Mazda 6 GG)

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Contents: Removal ⇓ Installation ⇓

Removal



Drain the gearbox oil.

Remove the brake caliper.

Remove the brake disc.

Remove the tie rod end ball joint.

Remove the anti-roll bar.

Loosen the mounting bolts and remove the ball joint of the front lower arm (rear end).

Remove the front lower control arm ball joint (front part).

Fig. 3.140. Installing a spare nut on the drive shaft

Fig. 3.140. Installing a spare nut on the drive shaft


Install the spare nut onto the drive shaft so that the nut is flush with the end of the drive shaft (fig. 3.140).

Hit the nut with a brass hammer to loosen the drive shaft fit in the wheel hub.

Separate the drive shaft from the wheel hub.

Caution! Sharp edges on the drive shaft can cut or puncture the seal. Use caution when separating the drive shaft from the transmission.


Fig. 3.141. Removing the left drive shaft from the gearbox using a rod

Fig. 3.141. Removing the left drive shaft from the gearbox using a rod




Separate the left drive shaft from the gearbox using a rod inserted between the joint and the gearbox as a lever, as shown in Figure 3.141.

Install a special device to hold the axle gears after removing the connecting shaft in the gearbox.

Installation



Fig. 3.142. Installation of a special device for holding axle gears

Fig. 3.142. Installation of a special device for holding axle gears


Fig. 3.143. Installing a new clamp on the connecting shaft

Fig. 3.143. Installing a new clamp on the connecting shaft


Install a new clamp onto the connecting shaft with the slot facing up. Make sure the clamp diameter does not exceed the standard (fig. 3.143).

After installation, measure the outside diameter.

If it is different from the norm, repeat the installation using a new clamp.

Maximum outside diameter: 31.2 mm.

Insert the drive shaft into the wheel hub.



Fig. 3.144. Installing the drive shaft

Fig. 3.144. Installing the drive shaft


Apply transmission oil to the seal lip (fig. 3.144).

Insert the drive shaft into the gearbox.

After installation, pull the inner joint housing towards you to ensure that the drive shaft is securely fixed.

Install the remaining components in the reverse order of removal.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Evdokia Filimonova
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Mazda6 GG » Drive shafts and hubs
Next

Preliminary check of the drive shaft (manual transmission)
Front Drive Components (Manual Transmission)
Assembly and disassembly of the connecting shaft
Removal and installation the front connecting shaft
Preliminary check of the connecting shaft
Front Drive Shaft Components (Automatic Transmission)
Removal and installation the front drive shaft (automatic…
Removal and installation the drive shaft (manual transmission)
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