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Mazda 121 (3) (1996-2003) Mazda BT-50 (1) (2006-2011)

Removal and installation the caliper (Mazda BT-50 (1))

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0
Contents: Notes on removal ⇓ Installation Notes ⇓
Caution: Carrying out further repairs without first removing the ABS wheel speed sensor may damage the sensor wiring. To prevent damage to the sensor or its wiring, remove the wheel speed sensor and secure it to the side before performing major repairs.


Remove the parts in the order they are numbered in the assembly drawing "Removing and installing the caliper".

Removal and installation the caliper.

Removal and installation the caliper.
1 - brake hose,
2 - support,
3 - guide pin,
4 - brake pads,
5 - outer gasket,
6 - external anti-squeak gasket,
7 - inner lining,
8 - internal anti-squeak gasket,
9 - shoe guide,
10 - caliper bracket,
11 - anther,
12 - brake disc.


Note:
  • Installation is carried out in the reverse order of removal.
  • After installation, press the brake pedal several times and, rotating the wheels by hand, make sure that the wheels rotate easily and smoothly.


Notes on removal



1. Remove the brake shoe guides.

Lift the end of the guide in the direction (1). Then turn the guide in the direction (2) and remove it.

Original material on the website MAZbook.ru

Lift the end of the guide in the direction (1). Then turn the guide in the direction (2) and remove…


Note: Do not remove the brake shoe guides using the method shown in the figure. This will damage the stopper and make the guide unusable.




Note: Do not remove the brake shoe guides using the method shown in the figure. This will damage…


7. Mark the wheel and brake disc mounting studs. Remove the brake disc.

7. Mark the wheel and brake disc mounting studs. Remove the brake disc.


Installation Notes



1. Before installing the brake disc, clean the contact surfaces of the hub and brake disc from dirt and rust.

2. Install the gaskets.

a) Install the anti-squeal pads on the brake pads and apply high-temperature brake grease to the pads in the locations shown in the figure.

a) Install the anti-squeal pads on the brake pads and apply high-temperature brake grease to the…


b) Install the gasket on the brake shoe.



Caution: Do not allow grease to come into contact with the working surfaces of the brake pad.


Caution: Do not allow grease to come into contact with the working surfaces of the brake pad.


3. Install the brake pads.

a) Using a special tool, completely push the pistons into the cylinders.

a) Using a special tool, completely push the pistons into the cylinders.


b) Install the brake pads.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Vladimir Bazhenov
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Mazda BT-50 (1) » Brake system
Next

Replacing brake pads
Front brakes — check
Load Sensing Brake Force Redistribution Valve
Vacuum pump
Vacuum brake booster — removal and installation
Disassembling and assembling the caliper
Rear brakes — check
Rear brakes — removal and installation
Disassembly and assembly of the working brake cylinder
Parking brake — checking and adjusting
More articles on repairing other Mazda models
Removal and installation the front brake caliper and brake disc Mazda Familia 5 (1985-1989)
Rear Disc Brake Caliper — removal and installation Mazda Capella 3 (1982-1992, petrol)
Caliper — General Information Mazda CX-5KE (2012-2017)
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Mazda BT-50 (1) (2006-2011) 
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Mazda 121 (3) (1996-2003) 
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