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Mazda3 BK (2003-2009)

Removal the windshield (Mazda 3 BK)

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Contents: Windshield Reuse ⇓ Windshield Reuse ⇓
Disconnect the negative cable from the battery.

Remove the following items:
  • windshield wiper arm with brush;
  • front shield grille;
  • rear view mirror;
  • rain sensor (Cars with automatic windshield wiper system);
  • front pillar trim;
  • sun visor;
  • navigation lantern.

Move the roof lining aside.

Apply protective tape to the edge of the case.

Apply protective tape to the dashboard to prevent damage.

Fig. 8.38. Windshield seal cutting lines

Fig. 8.38. Windshield seal cutting lines


(The article is copied from the website: MazBook)

Cut off the protrusion of the windshield frame with a razor (Fig. 8.38).

Note: Vehicles with automatic windshield wipers have a sensor that is built into the windshield. If the sensor fails, it must be replaced along with the windshield. Once the rain sensor has been initially set up, it cannot be used with another automatic windshield wiper sensor, so the rain sensor must also be replaced with a new one.


Windshield Reuse



Remove the base.

Fig. 8.39. Windshield seal cutting lines

Fig. 8.39. Windshield seal cutting lines




Cut the seal around the perimeter of the glass using a seal remover (Fig. 8.39).

Pull out the seal.

Remove the windshield.

Windshield Reuse



Note: Before removing the windshield, mark the position of the glass by applying tape to the windshield and body panels.


Fig. 8.40. Hole in the seal

Fig. 8.40. Hole in the seal


Using an awl, make a hole in the seal, acting from inside the car (Fig. 8.40).

Fig. 8.41. Installing the string

Fig. 8.41. Installing the string


Pass a special device (string) through the hole, cutting it to the required length (Fig. 8.41).

Wrap the ends of the special device (string) around the rods.

Note: Cut through the seal using the device as a saw, the string should work along its entire length in order to prevent it from breaking due to local overheating.




Fig. 8.42. Cutting the seal

Fig. 8.42. Cutting the seal


Holding one end of the special tool (string) and pulling the other, cut the seal around the perimeter of the windshield.

Note: Since the top of the pin is glued to the seal, cut it off with a special tool (string).


Cut out the pins.

Remove the windshield.

Mark the pin positions and remove the pins from the windshield.

Remove the windshield trim.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Evdokia Filimonova
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Mazda3 BK » Doors and windows
Next

Removal and installation the window lift motor with servo drive
Removal and installation a power window regulator
Door lock servo system
Electric window lift motor with servo drive
Main characteristics of window lifters
Windshield installation
Outside rear view mirrors
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