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Capella 3 (1982-1992, petrol) Capella 3 and 4 (1982-1992) Capella 4 (1987-1992) Capella 5 (1991-1997) Capella 6 (1997-2005, petrol)

Cylinder Head Covers — removal and installation (Mazda Capella GF)

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  • Cylinder Head Covers — removal and installation
0
Contents: Removal ⇓ Installation ⇓

Removal



1. Disconnect the negative cable from the battery.

Caution: If your vehicle has an anti-theft audio system, make sure you have the unlock code before disconnecting the battery.


2 If you remove the rear unit cover (closest to the engine bulkhead), remove the intake manifold first (see paragraph 8).

3. Disconnect the high-voltage wires from all the spark plugs in the block and remove the spark plugs.

4. On the front block cover, unscrew the bolt securing the crankcase valve tube or disconnect the hose, and leave the tube attached to the cover (Fig. 4.4).

4. On the front block cover, unscrew the bolt securing the crankcase valve tube or disconnect the…


5. Remove the two upper timing belt cover mounting bolts on each side.

6. Unscrew the bolts securing the cover to the cylinder head and remove the cover. If the lid is stuck, tap it with a mallet. If this does not help, try inserting a thin knife between the cap and the head and cutting through the gasket. Do not try to push the cover away from the head with a lever, as this may damage the machined surface of the block.

Content based on information from: mazbook.ru

Installation



7. Before installing the cover, scrape off any remaining old gasket and sealant from the mating surfaces of the cover and block, then wipe the surfaces with a cloth soaked in nitro solvent or acetone. If the mating surfaces are not clean enough, the joint will leak after assembly.



8. Apply a layer of RTV sealant to the block in the areas shown in the figure 4.8,a and install the cover with a new gasket (figure 4.8,b).

8. Apply a layer of RTV sealant to the block in the areas shown in the figure 4.8,a and install the…


8. Apply a layer of RTV sealant to the block in the areas shown in the figure 4.8,a and install the…


9. Install the cover mounting nuts and tighten them in three to four passes until the required torque is reached. After this, screw in and tighten the timing belt cover bolts.

10. Reinstall all previously removed parts, hoses and wires in the reverse order of their removal. Start the engine and check for leaks.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: German Vorobyov
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Capella 6 » 6-cylinder engines
Next

Setting piston No. 1 to top dead center (TDC)
Repair operations performed without removing the engine
General information about repairing a six-cylinder engine
Technical data of the six-cylinder engine
Valve springs and valve stem seals — replacement
Timing Belt and Sprockets — removal, inspection, and installation
Camshafts and tappets — removal and installation
Intake manifold — removal and installation
Exhaust manifolds — removal and installation
More articles on repairing other Mazda models
Removal the cylinder head Mazda Familia 5 (1985-1989)
Cylinder Head Cover — Description Mazda3 BK (2003-2009)
Cylinder head cover Mazda6 GG (2002-2008)
Removal and installation the cylinder head Mazda CX-5KE (2012-2017)
Removal and installation the cylinder head/replacing the gasket Mazda 121 (3) (1996-2003)
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Capella 6 (1997-2005, petrol) 
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Capella 3 (1982-1992, petrol) 
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