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Capella 3 (1982-1992, petrol) Capella 3 and 4 (1982-1992) Capella 4 (1987-1992) Capella 5 (1991-1997) Capella 6 (1997-2005, petrol)

Technical characteristics of 6-cylinder engines (Mazda Capella GE)

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  • Overhaul engines 2.0 and 2.5
  • Technical characteristics of 6-cylinder engines
0
Cylinder diameter
83 mm
Piston stroke
73 mm
Volume
2.5 liters
Compression pressure in the cylinder at 250 rpm:
- nominal
203 psi
- minimum
142 psi
Oil pressure (the engine is warmed up):
– 1000 rpm
28 psi
– 3000 rpm
49 – 71 psi
Cylinder head
Maximum permissible deformation
0.098 mm
Valves and valve springs
Valve border width:
- intake
0.888 mm
- graduation
0.985 mm
Valve stem diameter:
- intake
5.878 – 5.890 mm
- graduation
5.872 – 5.885 mm
Clearance between valve stem and guide bushing:
- intake
0.025 – 0.058 mm
- graduation
0.030 – 0.063 mm
Valve spring:
– maximum deviation from a right angle
1.6 mm
– length in free state:
• intake
43.3 mm
• graduation
46.2 mm
Camshafts and valve lifters
Bearing journal diameter
Rear cylinder block:
– N1:
• inlet valve
29.502 – 29.528 mm
• exhaust valve
25.532 – 25.550 mm
– N₂, 3 and 4
25.502 – 25.525 mm
– N5
25.532 – 25.550 mm
Front cylinder block:
– N1:
• inlet valve
25.502 – 25.550 mm
• exhaust valve
29.505 – 29.522 mm
– N₂, 3 and 4
25.502 – 25.525 mm
– N5
25.502 – 25.550 mm
Bearing lubrication clearance:
– N1 and 5
0.04 – 0.08 mm
– N₂, 3 and 4
0.07 – 0.11 mm
Cam height (intake and exhaust valves):
- nominal
42.863 mm
- minimum
42.667 mm
Free play:
- nominal
0.05 – 0.10 mm
- maximum
0.14 mm
Beating
0.017 mm
Pusher diameter
29.488 – 29.503 mm
The gap between the pusher and the walls of its socket:
- nominal
0.245 – 0.065 mm
- maximum
0.178 mm
Valve clearance (1998 models only)
- intake
0.243 – 0.310 mm
- graduation
0.263 – 0.328 mm
Crankshaft and connecting rods
Connecting rod bearing:
– diameter
52.108 – 52.120 mm
– maximum taper and ovality
0.05 mm
Bearing lubrication clearance:
- nominal
0.023 – 0.043 mm
- maximum permissible
0.08 mm
Lateral clearance (free play) connecting rod:
- nominal
0.175 – 0.325 mm
- maximum permissible
0.400 mm
Main bearing:
– diameter:
• nominal
60.936 – 60.980 mm
• minimal
60.965 mm
– maximum taper and ovality
0.005 mm
Lubrication gap:
- nominal
0.038 – 0.055 mm
- maximum
0.063 mm
Crankshaft free play:
- nominal
0.08 – 0.28 mm
- maximum permissible
0.31 mm
Thickness of the thrust half ring
1.970 – 2.018 mm
Cylinder block
Maximum permissible deformation of the cylinder block surface
0.148 mm
Cylinder diameter
83.17 – 83.19 mm
Pistons, piston rings
Piston diameter (nominal)
83.125 – 81.525 mm
Clearance between piston and cylinder:
- nominal
0.030 – 0.055 mm
- maximum
0.128 mm
Piston ring end clearance:
– N1 (upper) compression ring
0.150 – 0.295 mm
– N₂ (middle) compression ring
0.250 – 0.375 mm
- oil scraper ring
0.200 – 0.675 mm
Clearance between piston ring and side surface of ring groove:
– N1 (upper) compression ring
0.020 – 0.065 mm
– N₂ (middle) compression ring
0.030 – 0.065 mm
- maximum
0.15 mm



Tightening torques, Nm



Main Bearing Cap Bolts:
– step 1 bolts A and B
23 – 26
– stage 2 bolts C
18 – 20
– step 3 bolts A
Tighten another 80°
– step 4 bolts B
Tighten another 70°
– stage 5 bolts C
Tighten another 60°
– step 6 bolts A, B and C
Repeat steps 3, 4 and 5
Bolts securing the lower half of the block to the upper half*
19 – 20
Connecting rod cap bolts:
- step 1
22 – 26
- stage 2
Tighten another 90°

* Cm. subsection 3.2.2 for more information.
** Tighten only after the main bearing cap bolts have been tightened.
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This text was checked by: Evgeny Mereshnikov
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Capella 5 » Overhaul engines 2.0 and 2.5
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Technical characteristics of 4-cylinder engines
Repair work without removing the engine from the car
General notes on engine overhaul
Alternatives to engine overhaul
Engine disassembly sequence
Checking with a vacuum gauge
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Capella 6 (1997-2005, petrol) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Maintenance
  • Power unit
  • 4-cylinder engines
  • 6-cylinder engines
  • Engine overhaul
  • Cooling and ventilation
  • Power and exhaust systems
  • Engine electrics
  • Control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, windows and locks
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 5 (1991-1997) 
  • General information
  • User manual
  • Maintenance
  • Helpful hints
  • Power unit
  • Petrol engines 1.6 and 1.8
  • Petrol engines 2.0
  • 2.5 petrol engines
  • Overhaul engines 1.6 and 1.8
  • Overhaul engines 2.0 and 2.5
  • Diesel engine 2.0
  • Engine electrics
  • Cooling system
  • Air conditioner
  • Carburetor Nikki 30/34
  • Power system (1.6 and 1.8)
  • Power system (2.0 and 2.5)
  • Control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 4 (1987-1992) 
  • General information
  • Introduction to manual
  • Vehicle specifications
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system (carburetor)
  • Fuel injection (FE)
  • Fuel injection (DOHC)
  • Fuel system (diesel)
  • Ignition system
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering system
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 3 and 4 (1982-1992) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine
  • Engine overhaul (gasoline)
  • Diesel engine
  • Cooling and heating
  • Supply system
  • Ignition system
  • Emission reduction
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
Capella 3 (1982-1992, petrol) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Late models
  • Power unit
  • Engine in car
  • Engine overhaul
  • Cooling and heating system
  • Fuel and exhaust system
  • Engine electrical system
  • Emission control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting and lamps
  • Electrical circuits
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