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Capella 3 (1982-1992, petrol) Capella 3 and 4 (1982-1992) Capella 4 (1987-1992) Capella 5 (1991-1997) Capella 6 (1997-2005, petrol)

Technical characteristics of 4-cylinder engines (Mazda Capella GE)

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  • Capella GE (1991-1997)
  • Power unit
  • Overhaul engines 2.0 and 2.5
  • Technical characteristics of 4-cylinder engines
0
Cylinder diameter
82 mm
Piston stroke
90 mm
Volume
2.0 liters
Compression pressure in cylinders:
- nominal
171 psi
- minimum
119 psi
Maximum permissible pressure difference between cylinders
15 psi
Oil pressure (the engine is warmed up) at 3000 rpm
57 – 71 psi
Cylinder head
Maximum permissible deformation
0.05 mm
Valves and valve springs
Valve border width:
- intake
1.08 mm
- graduation
1.18 mm
Valve stem diameter:
- intake
5.875 – 5.890 mm
- graduation
5.870 – 5.885 mm
Clearance between valve stem and guide bushing:
- intake
0.025 – 0.060 mm
- graduation
0.075 – 0.162 mm
Valve spring:
– maximum deviation from a right angle
1.5 mm
– length in free state
36 – 43 mm
Camshafts and valve lifters
Cam shaft height:
- intake
42.30 mm
- graduation
42.66 mm
Maximum permissible wear
0.15 mm
Bearing journal diameter
25.53 – 25.56 mm
Maximum ovality
0.003 mm
Beating
0.03 mm
Bearing lubrication clearance:
- nominal
0.035 – 0.080 mm
- maximum permissible
0.15 mm
Free play
0.077 – 0.197 mm
Pusher diameter
29.48 – 29.50 mm
The gap between the pusher and the walls of its socket:
- nominal
0.025 – 0.065 mm
- maximum permissible
0.178 mm
Valve clearance (1998 models only)
0.225 – 0.290 mm
Crankshaft and connecting rods
Connecting rod bearing:
– diameter
47.185 – 47.200 mm
– maximum taper
0.005 mm
– maximum ovality
0.003 mm
– lubrication gap (nominal)
0.013 – 0.38 mm
Lateral clearance (free play) connecting rod:
- nominal
0.108 – 0.258 mm
- maximum permissible
0.30 mm
Main bearing:
– diameter
50.55 – 50.73 mm
– maximum taper
0.005 mm
– maximum ovality
0.003 mm
– maximum wear
0.03 mm
Lubrication gap (nominal):
– bearing N3 (central)
0.030 – 0.055 mm
- other bearings
0.023 – 0.050 mm
- maximum permissible
0.065 mm
Crankshaft free play:
- nominal
0.078 – 0.278 mm
- maximum permissible
0.295 mm
Cylinder block
Maximum permissible deformation of the cylinder block surface
0.05 mm
Cylinder diameter:
- nominal
81.69 – 81.71 mm
– maximum permissible taper and ovality of the cylinder
0.01 mm
Pistons, piston rings
Piston diameter
81.64 – 81.66 mm
Clearance between piston and cylinder:
- nominal
0.038 – 0.050 mm
- maximum
0.15 mm
Piston ring end clearance:
– compression rings:
• nominal
0.15 – 0.30 mm
• maximum
0.50 mm
– Oil scraper ring:
• nominal
0.2 – 0.7 mm
• maximum
0.875 mm
The gap between the piston ring and the side surface of the ring groove (compression rings only):
- nominal
0.035 – 0.065 mm
- maximum
0.083 mm



Tightening torques, Nm



Main bearing cap bolts:
- step 1
18 – 22
- stage 2
Tighten another 90°
Connecting rod cap nuts:
- step 1
22 – 26
- stage 2
Tighten another 90°
Cylinder block reinforcement section bolts
19 – 24
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Evgeny Mereshnikov
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Capella 5 » Overhaul engines 2.0 and 2.5
Next

Technical characteristics of 6-cylinder engines
Repair work without removing the engine from the car
General notes on engine overhaul
Alternatives to engine overhaul
Engine disassembly sequence
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Capella 6 (1997-2005, petrol) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Maintenance
  • Power unit
  • 4-cylinder engines
  • 6-cylinder engines
  • Engine overhaul
  • Cooling and ventilation
  • Power and exhaust systems
  • Engine electrics
  • Control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, windows and locks
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 5 (1991-1997) 
  • General information
  • User manual
  • Maintenance
  • Helpful hints
  • Power unit
  • Petrol engines 1.6 and 1.8
  • Petrol engines 2.0
  • 2.5 petrol engines
  • Overhaul engines 1.6 and 1.8
  • Overhaul engines 2.0 and 2.5
  • Diesel engine 2.0
  • Engine electrics
  • Cooling system
  • Air conditioner
  • Carburetor Nikki 30/34
  • Power system (1.6 and 1.8)
  • Power system (2.0 and 2.5)
  • Control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 4 (1987-1992) 
  • General information
  • Introduction to manual
  • Vehicle specifications
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system (carburetor)
  • Fuel injection (FE)
  • Fuel injection (DOHC)
  • Fuel system (diesel)
  • Ignition system
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering system
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 3 and 4 (1982-1992) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine
  • Engine overhaul (gasoline)
  • Diesel engine
  • Cooling and heating
  • Supply system
  • Ignition system
  • Emission reduction
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
Capella 3 (1982-1992, petrol) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Late models
  • Power unit
  • Engine in car
  • Engine overhaul
  • Cooling and heating system
  • Fuel and exhaust system
  • Engine electrical system
  • Emission control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting and lamps
  • Electrical circuits
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