Detailed specifications of the mechanical box Depending on the vehicle configuration, a four- or five-speed gearbox with synchronizers in all forward and reverse gears can be installed, combined with a differential...
Transmission Crankcase Details Gearcase details: 1 - clutch housing; 2 - crankcase 5-speed gearbox; 3 - rear cover of the crankcase of a 5-speed gearbox; 4 - gasket; 5 - crankcase 4-speed gearbox; 6 -...
Shaft Parts for 5-Speed «F» Type Transmission Shaft parts of 5-speed transmission type «F»: 1 - input shaft; 2 - secondary shaft; 3 - axis of the intermediate reverse gear; 4 - front bearing of the input shaft; 5 -...
Shaft parts of 4-speed «F» type gearbox Shaft parts of 4-speed gearbox type «F»: 1 - input shaft; 2 - secondary shaft; 3 - axis of the intermediate reverse gear; 4 - front bearing of the input shaft; 5 - rear...
Shaft Parts for 5-Speed «G» Type Transmission Shaft parts of 5-speed transmission type «G»: 1 - input shaft; 2 - secondary shaft; 3 - axis of the intermediate reverse gear; 4 - front bearing of the input shaft; 5 -...
Removal and installation of a transmission Removing Disconnect the wire from the negative battery terminal. Remove the air filter. Disconnect the flexible speedometer drive shaft from the gearbox. Disconnect the...
Gearbox disassembly Rinse the gearbox and install it on the stand. Removing the shafts On 5 speed gearboxes Remove the rear cover of the gearbox housing. Loosen the nut on the end of the...
Disassembly of the gearbox shafts Disassembly of the input shaft of the gearbox type «F» The input shaft of gearboxes of this type is a non-separable structure, on which the gear rims of the drive gears...
Differential disassembly Differential details: 1 - differential box with driven gear; 2 - axis of the satellites; 3 - side gears; 4 - satellites; 5 - support washers; 6 - differential roller...
Checking the technical condition of parts Check the condition of the gears, ring gears, hubs, couplings and synchronizer blocking rings, internal surfaces and ends of the gear teeth. Check for excessive wear on...
Differential Assembly Press the bearing inner races onto the differential case using the mandrel supplied with the bearings. Lubricate the side gears and planet gears with the oil used for...
Gearbox Assembly Gearbox Input Shaft Assembly Type «F» Press the inner rings of the bearings onto the shafts with a mandrel. Assembling the output shaft of the gearbox type «F» Press on...
Shaft installation Note. After replacing the shafts, bearings, differential or gearbox housing, it is necessary to adjust the preload of the bearings of the input and output shafts and the...
Transmission section Cross section of gearbox type «F» Cross section of gearbox type «G»