Contents: Removal ⇓ Installation ⇓
Attention.
- Fix the steering wheel with tape or wire to prevent the steering shaft from turning after disconnecting. If the steering wheel is turned after the steering shaft is disconnected from the steering gear, the internal parts of the contact disk may be damaged.
- Do not allow brake fluid to come into contact with painted surfaces. This fluid contains substances that can dissolve the body paint. If brake fluid comes into contact with a painted surface, it is necessary to immediately wash it off with plenty of water and wipe the surface thoroughly.
Removal
1. Disconnect the negative battery terminal.
2. Remove the air filter with the air duct.
3. Remove the battery from the shelf.
4. Remove the bracket from the steering shaft.
5. Remove the clutch pedal position sensor.
6. Remove the starter interlock switch.
7. Remove the steering joint cover.
8. Disconnect the steering shaft from the steering gear.
9. Disconnect the pipeline with hose No.1 from the clutch master cylinder and plug the holes to prevent leakage of the clutch hydraulic fluid.
10. Disconnect the feed hose from the clutch master cylinder and plug the holes to prevent the clutch hydraulic fluid from leaking.
11. Remove the clutch master cylinder:
Loosen the mounting nuts and remove the clutch pedal with the master cylinder as one unit.
Rotate the clutch master cylinder in the direction of the arrow in the figure to separate the clutch master cylinder housing from the pedal.
Unclip the piston rod retainers and remove the master cylinder.
Installation
1. Install the clutch master cylinder as follows:
Hook the rod retainers onto the clutch pedal as shown in the previous figure.
Turn the clutch master cylinder in the direction of the arrow in the figure until it stops.
Install the pedal with the clutch master cylinder as a single unit on the vehicle.
2. Connect the feed hose to the clutch master cylinder.
3. Connect the pipeline with hose No.1 to the clutch master cylinder.
4. Connect the steering shaft and install the steering joint housing.
5. Install the steering joint cover.
6. Remove air from the clutch hydraulic system.
7. Check the clutch pedal.
8. Install a new starter interlock switch.
9. Install the new clutch pedal position sensor.
10. Install the bracket on the steering shaft.
11. Install the battery with the shelf.
12. Install the air filter with air duct.
13. Connect the negative terminal of the battery.
14. Press the clutch pedal all the way down and make sure that the engine starts.