Pressure plate wear
1. Normal wear of the spring plates
2. Excessive wear
3. Excessive wear of the spring plates
4. Broken or bent plates
Clutch disc
1. Friction material
2. Springs
3. Hub
4. Rivets
Removal
1. Remove the gearbox.
2. Mark the installation position of the pressure plate on the flywheel.
3. Gradually loosen the mounting bolts (arrows) diagonally and remove the pressure plate and clutch disc.
Inspection
1. Inspect the flywheel for cracks, signs of overheating, grooves or other damage.
2. Inspect the clutch disc surface for cracks, deformation and other damage. Check the condition of the rivets and springs.
3. Check the condition of the diaphragm spring and pressure plate for scratches, cracks and signs of overheating.
4. Inspect the bearing at the end of the crankshaft for wear, scratches, or other damage.
5. Remove the bearing.
Installation
1. Install the new guide bearing using a drift.
2. Install the clutch disc and pressure plate onto the flywheel, holding the clutch disc with the installation tool.
3. Tighten the pressure plate mounting bolts lightly.
4. Using the installation tool, adjust the position of the clutch disc and gradually tighten the pressure plate mounting bolts in a diagonal order to the specified tightening torque.
5. Lubricate the inner groove of the release bearing and install it in place.
6. Install the gearbox on the car.