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Mazda6 GG (2002-2008)

Checking thermal clearances in the valve drive mechanism (Mazda 6 GG)

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Disconnect the negative battery cable.

Remove the right wheel.

Remove the right mudguard.

Remove the spark plugs.

Disconnect the high voltage wire.

Disconnect the oil control valve (OCV) connector.

Remove the ventilation hose.

Remove the cylinder head cover. Make sure the engine is cold.

Measure the valve clearance.

To measure the valve clearance, turn the crankshaft clockwise so that piston No.1 is at TDC of the compression stroke.

Fig. 2.77. Valve clearance measurement procedure

Fig. 2.77. Valve clearance measurement procedure


Using a special feeler gauge, measure the valve clearance at point A (Fig. 2.77).

Record the measured values to select the appropriate valve lifters if replacement is required in the future.

Turn the crankshaft 360° clockwise so that piston No.4 is at TDC of the compression stroke.

Just like in the first case, measure the valve clearance at point B (see fig. 2.77).

Standard clearance (on a cold engine):
  • inlet - 0.22–0.28 mm;
  • release - 0.27–0.33 mm.

If the valve clearances are not within the norm, adjust them, or, if adjustment is not possible, replace the valve lifters with new ones.

Reinstall all removed parts in the reverse order of removal.
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Mazda6 GG » Engine repair
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Checking the automatic drive belt tensioner
Replacing the drive belt
Checking the accessory drive belt
Measuring compression in engine cylinders
Checking the content of CO/CH in exhaust gases
Adjusting thermal clearances in the valve drive mechanism
General information and safety precautions when removing the power…
Removal the sealant
Removal the power unit
Removal engine support #1
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