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Mazda 121 (3) (1996-2003) Mazda BT-50 (1) (2006-2011)

Removal the cylinder head (Mazda 121 (3))

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0
Note: Operations and instructions applicable to all engines are described in the section dedicated to the 1.3L engine. This section describes only the differences.


Remove the timing belt.

Remove the plugs and wires for the following components: 1 - fuel injection pump, 2 - glow plug…


Remove the plugs and wires for the following components: 1 - fuel injection pump, 2 - glow plug connection, 3 - coolant temperature sensor, 4 - coolant temperature gauge, 5 - oil pressure warning light switch, 6 - diesel fuel heating system.

Remove the vacuum hose (arrow) from the brake booster.

Note: During subsequent operations, collect the leaking fuel with a rag. Do not allow diesel fuel to come into contact with rubber parts, as they may be damaged. If this does happen, wash off the diesel fuel with plenty of water.


Remove the fuel supply line (2) from the diesel fuel heating device and the return fuel line (1)…


Remove the fuel supply line (2) from the diesel fuel heating device and the return fuel line (1) from the high-pressure fuel pump. To do this, squeeze the tabs and pull off the quick-release connections.



Disconnect the hoses (3) from the injectors.


Disconnect the hoses (3) from the injectors.

Unscrew the union nuts of the high-pressure fuel lines (1) from the injectors and from the high-pressure fuel pump. Remove the fuel lines together with the holders.

Caution: Do not change the shape of the bends. Cover the holes for the fuel lines with protective caps to prevent dirt from getting inside.


Unscrew the camshaft sprocket bolt. Insert a strong screwdriver through the hole in the sprocket and hold it while unscrewing the bolt. If necessary, knock the camshaft sprocket off the conical section of the shaft with light blows of a plastic hammer and remove it.

Unscrew the bolt and remove the sprocket under the camshaft, FOR

Remove both rear timing belt covers.

Remove the timing belt side cover.

Unscrew the injectors using a suitable socket head.


Unscrew the injectors using a suitable socket head.



Unscrew the bolts, remove the valve cover and the oil deflector located underneath it.

Unscrew the cylinder head bolts in reverse order of numbering, i.e. from 10 to 1, first by half a…


Unscrew the cylinder head bolts in reverse order of numbering, i.e. from 10 to 1, first by half a turn. Then unscrew all the bolts.

Note: To unscrew the bolts, you need a special T70 Torx key.


Raise the cylinder head.

Caution: After removal, do not place the head on its sealing surface, as this may damage the fully open valves. Place the head on two wooden blocks.


(Original material on the website: Mazbook)
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Evgeny Mereshnikov
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Mazda 121 (3) » Diesel engine
Next

Installing a timing belt
Setting the engine to the TDC position of the first cylinder
Removal the timing belt
Toothed Belt Drive — Design Description
Installing the cylinder head
Removal and installation a vacuum pump
Camshaft/Diesel Valve Drive Mechanism
Removal and installation the camshaft
Removal, installation and tensioning the poly V-belt
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Mazda BT-50 (1) (2006-2011) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair (diesel)
  • Cooling and lubrication system
  • Fuel injection system
  • Intake and exhaust system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • All-wheel drive system
  • Transfer case and gearboxes
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Heating and air conditioning
  • Security system SRS
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Mazda 121 (3) (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engine 1.3 l
  • Petrol engine 1.25/1.4 l
  • Diesel engine
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Fuel injection (gasoline)
  • Fuel injection (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, windows and locks
  • Heating system
  • Electrical equipment
  • Troubleshooting
  • Equipment and devices
  • Lighting system
  • Power devices
  • Electrical circuits
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