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Mazda 121 (3) (1996-2003) Mazda BT-50 (1) (2006-2011)

Front Axle Disconnection Mechanism — Disassembly and Assembly (Mazda BT-50 (1))

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0
Remove the parts in the order they are numbered in the assembly drawing "Front Axle Disengagement Mechanism".

Front axle disconnect mechanism.

Front axle disconnect mechanism.
1 - retaining ring,
2 - washer,
3 - front axle disconnect drive,
4 - front axle disconnect sensor and washer,
5 - plug,
6 - spring and ball,
7 - washer,
8 - pin,
9 - fork stem,
10 - power-off plug,
11 - anther,
12 - oil seal,
13 - mechanism body.


Examination



1. Measure the gap between the release fork and the clutch gear.

The article is based on website data: Mazbook
  • Nominal clearance - 0.1 - 0.4 mm
  • The maximum allowable gap is 0.5 mm

2. Check the gearbox output shaft and gear coupling and make sure there is no damage to the splines. Replace the damaged part if necessary.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Vladimir Bazhenov
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Mazda BT-50 (1) » All-wheel drive system
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Front Axle Disconnection Mechanism — Removal and Installation
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Mazda BT-50 (1) (2006-2011) 
  • General information
  • Introduction to guide
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Mazda 121 (3) (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engine 1.3 l
  • Petrol engine 1.25/1.4 l
  • Diesel engine
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Fuel injection (gasoline)
  • Fuel injection (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
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  • Body
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  • Interior (internal elements)
  • Doors, windows and locks
  • Heating system
  • Electrical equipment
  • Troubleshooting
  • Equipment and devices
  • Lighting system
  • Power devices
  • Electrical circuits
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