Timing belt | ||
Tensioner spring free length: | ||
- 1.6 l | 64.0 mm | |
- 1.8 l: | ||
• models of 1991-1994 of release | 58.8 mm | |
• 1995 and later | 59.2 mm | |
Timing Belt Deviation: | ||
- 1.6 l | 11.0 - 13.0 mm | |
- 1.8 l | 9.0 - 11.5 mm | |
valves | ||
The length of the valve springs in the free state: | ||
– models with a volume of 1.6 l: | ||
• intake valve springs | minimum 39.0 mm | |
• exhaust valve springs | minimum 38.0 mm | |
– models with a volume of 1.8 l | minimum 39.5 mm | |
Clearance between valve stem and guide bush | maximum 0.20 mm | |
Rocker arms and axle of rocker arms (SOHC engines) | ||
1.6 l (8 valves): | ||
- the diameter of the axis of the rocker arms | minimum 17.959 mm | |
- daslya gap | maximum 0.10 mm | |
- rocker hole diameter | maximum 18,000 mm | |
1.6 l (16 valves): | ||
- the diameter of the axis of the rocker arms | minimum 18.959 mm | |
- oil clearance | maximum 0.10 mm | |
- rocker hole diameter | maximum 19,000 mm | |
Camshaft | ||
1.6 l (8 valves): | ||
– cam height | minimum 35.251 mm | |
– bearing diameter: | ||
• front and rear bearings (1 and 5) | minimum 43.440 mm | |
• pentral bearings (2, 3 and 4) | minimum 43, 410 mm | |
– ovality | maximum 0.05 mm | |
- oil clearance | maximum 0.15 mm | |
- free running | maximum 0.20 mm | |
1.6 l (16 valves): | ||
– cam height: | ||
• inlet valve | minimum 35.629 mm | |
• exhaust valve | minimum 35.459 mm | |
– bearing diameter: | ||
• front and rear bearings (1 and 5) | minimum 43.440 mm | |
• bearings 2 and 4 | minimum 43.425 mm | |
• central bearing (3) | minimum 43,410 | |
– ovality | maximum 0.05 mm | |
- oil clearance | maximum 0.15 mm | |
- free running | maximum 0.15 mm | |
1.8 l: | ||
– cam height: | ||
• inlet valve | minimum 43.894 mm | |
• exhaust valve | minimum 44.400 mm | |
– bearing diameter | 25.940 mm | |
– ovality | maximum 0.05 mm | |
- oil clearance | maximum 0.015 mm | |
- shaft wear | maximum 0.03 mm | |
- free running | maximum 0.20 mm | |
Oil pump | ||
Gap between driven gear and pump casing | maximum 0.20 mm | |
Clearance between outer gear and housing | maximum 0.22 mm | |
Clearance between the plane of the gear wheels and the plane of the pump casing | maximum 0.14 mm | |
Pressure reducing valve spring length | minimum 45.5 mm | |
Valve clearances: | ||
– 1.6 and 1.8 liter engine | hydraulic adjustment |
Tightening torques, Nm
Camshaft bearing cap bolts (1.8 l) | 11 – 14 |
Idler pulley bolts: | |
- 1.6 l | 19 – 26 |
- 1.8 l | 37 – 25 |
Camshaft oil seal housing bolts (1.8 l) | 8 – 11 |
Camshaft sprocket bolt | 49 – 61 |
Camshaft Thrust Plate Bolt (1.6 l, 8 valves) | 8 – 11 |
crankshaft pulley bolts | 12 – 18 |
Crankshaft sprocket bolt | 157-167 |
Cylinder head bolts: | |
- 1.6 l and 1.8 l | 76 – 81 |
Exhaust manifold bolts: | |
- 1.6 l | 16 – 23 |
- 1.8 l | 38 – 46 |
Exhaust manifold heat shield bolts | 8 – 11 |
Exhaust pipe bracket bolts | 37 – 52 |
Flywheel cover bolts: | |
- 1.6 l | 37 – 52 |
- 1.8 l | 65 – 88 |
flywheel bolts | 96 – 103 |
Front cover bolts | 19 – 16 |
intake manifold bolts | 19 – 16 |
Main bearing cap bolts | 16 – 20 |
Oil pump bolts | 19 – 16 |
Oil pump cover bolts | 6 – 9 |
Oil pickup bolts | 8 – 11 |
Back cover screws | 8 – 11 |
rocker axle bolts (1.6 l) | 22 – 28 |
Oil pan bolts | 8 – 11 |
Oil pan bolts (models with separate tray) | 37 – 52 |
Tensioner Pulley Bolt: | |
- 1.6 l | 19 – 16 |
- 1.8 l | 38 – 52 |
Timing belt cover bolts | 8 – 11 |
Timing belt idler pulley bolts: | |
- 1.6 l | 19 – 16 |
- 1.8 l | 38 – 52 |
Valve cover bolts: | |
- 1.6 l | 5 – 7 |
- 1.8 l: | |
• two bolts at the back of the cover | 8 – 11 |
• screws at the top of the cover | 5 – 7 |
• bolts securing the water pump pulley | 8 – 11 |