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Familia 5 (1985-1989) Familia 6 (1989-1994)

Installing the cylinder head (Mazda Familia BF)

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  • Familia BF (1985-1989)
  • Model «E» engine
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  • Installing the cylinder head
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Turn the crankshaft until the piston of the 1st cylinder is at top dead center (TDC).

Install a new cylinder head gasket without using sealant.

Install and center the cylinder head by inserting the camshaft cover mounting bolt into the head hole.

Install and center the cylinder head by inserting the camshaft cover mounting bolt into the head…


Tighten the cylinder head to camshaft cover bolt.

Install the camshaft by inserting its end into the sprocket. When installing the camshaft, make sure that the key does not fall out of the socket. Replace the rocker arm lubrication line.

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Lubricate the threads of the cylinder head bolts and their washers with engine oil.

Check the offset of the rocker arm adjusting screw axis relative to the exhaust valve stem axis, which should be 1 mm.

Check the offset of the rocker arm adjusting screw axis relative to the exhaust valve stem axis,…


Insert the mounting bolts into the cylinder head holes and tighten them to a torque of 7.8-8.2 kgf·m in the sequence shown in the photo.



Insert the mounting bolts into the cylinder head holes and tighten them to a torque of 7.8-8.2…


Check the installation of the camshaft drive chain and sprocket.

Check the installation of the camshaft drive chain and sprocket.


Install the cylinder head cover, then the intake and exhaust manifolds.

Connect the cooling system hoses.

Connect the plug connectors and attach the throttle control cable.

Fill the cooling system with liquid and remove air from it.

Start, warm up and stop the engine.

Adjust the valve clearances on a hot engine, as stated above.

Allow the engine to cool for at least two hours and finally tighten the cylinder head bolts.
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This text was checked by: Yaroslav Odintsov
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Previous
Familia 5 » Engine repair
Next

Removal the cylinder head
Adjusting clearances in the valve drive mechanism
Tightening torques of main threaded connections, kgf m
Technical characteristics of the valve timing mechanism
Technical characteristics of the crank mechanism
Disassembling the cylinder head
Replacing valve guide bushings
Grinding of valve seats and valves
Cylinder head assembly
Cylinder head parts
More articles on repairing other Mazda models
Installing the cylinder head Mazda Capella 4 (1987-1992)
Installing the cylinder head cover Mazda3 BK (2003-2009)
Installing the cylinder head cover Mazda6 GG (2002-2008)
Installing the cylinder head Mazda CX-5KE (2012-2017)
Installing the cylinder head Mazda 121 (3) (1996-2003)
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Familia 6 (1989-1994) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines
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  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Body elements
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  • Body Care
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Heating system
  • Lighting and headlights
  • Windshield wipers and washers
  • Wiring diagrams (since 1987)
  • Wiring diagrams (since 1991)
Familia 5 (1985-1989) 
  • General information
  • Vehicle data
  • Model «E» engine
  • Engine repair
  • Cooling and lubrication system
  • Power and ignition system
  • Model «B» engine
  • Engine repair
  • Cooling and lubrication system
  • Ignition system
  • Power system (carburetor)
  • Power system (injector)
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Front wheel drive
  • Chassis
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
  • Wiring diagrams (station wagon)
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