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Mazda3 BK (2003-2009)

Removal and installation the rear disc brake mechanism (Mazda 3 BK)

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  • Removal and installation the rear disc brake mechanism
0
Contents: Removal ⇓ Installation ⇓
Fig. 6.51. Components of the rear brake mechanism: 1 – parking brake cable; 2 – brake line; 3 –…

Fig. 6.51. Components of the rear brake mechanism: 1 – parking brake cable; 2 – brake line; 3 – clamp; 4 – clamp; 5 – lid; 6 – bolt; 7 – caliper, brake hose; 8 – case; 9 – brake hose; 10 – support; 11 – brake disc pad; 12 – bolt; 13 – support; 14 – brake disc


Removal



Remove the parking brake cable.

Disconnect the brake line.

Remove the brake shoe (outer side) from the support.

Fig. 6.52. Removing the brake shoe

Fig. 6.52. Removing the brake shoe


Pull the brake disc pad (inner side) in the direction of the arrow to remove it from the support, as shown in Figure 6.52.

Fig. 6.53. Applying marks to the wheel hub and brake disc

Fig. 6.53. Applying marks to the wheel hub and brake disc




Place a timing mark on the wheel hub and brake disc (Fig. 6.53).

Remove the brake disc.

Installation



Remove rust and dirt from the contact surface of the brake disc and wheel hub.

Align the marks made before removal and install the brake disc on the wheel hub.

Install the brake shoe (outer side) on the support.

Clean the exposed part of the piston.

Fig. 6.54. Installing the brake cylinder piston

Fig. 6.54. Installing the brake cylinder piston


Slowly rotate the piston clockwise using a special device until it is completely pushed in (Fig. 6.54).

Fig. 6.55. Brake shoe spring installation diagram

Fig. 6.55. Brake shoe spring installation diagram


Align the brake shoe spring (inner side) with the piston groove and insert it in the direction of the arrow (Fig. 6.55).

Install the brake shoe (inner side) in the support.



Install the remaining components in the reverse order of removal.

After installation, press the brake pedal several times and check the following:
  • parking brake lever piston stroke;
  • brake drag.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Evdokia Filimonova
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Mazda3 BK » Brake system
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Replacing the front brake pads
Checking the brake disc and brake components
Removal and installation the front brake disc
Disassembly and assembly of the master cylinder
Checking the brake booster
Checking the parking brake system
Adjusting the parking brake system
Removal, checking and installation the rear ABS wheel speed sensor
Removal and installation of the hydraulic unit of the anti-lock…
Technical characteristics of brake system components
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Removal and installation the rear brake hose Mazda CX-5KE (2012-2017)
Removal and installation the brake caliper/brake disc Mazda 121 (3) (1996-2003)
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