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Mazda 121 (3) (1996-2003) Mazda BT-50 (1) (2006-2011)

Checking fuel injectors (Mazda 121 (3))

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Contents: Checking the supply voltage and…⇓ Density check ⇓
Leaky injectors will cause difficulties when starting a hot engine, as well as a "dieseling" effect (engine operation after ignition is turned off), which causes engine damage.

Start the engine and let it idle.

Check each injector with a stethoscope while the engine is running to see if it clicks. These clicks occur when the injector opens and closes.

If you don't have a stethoscope, you can check the injectors with a screwdriver or just by touching them with your finger.

If unusual noise is detected during operation or there is no noise at all, then it is necessary to check the voltage supply, resistance and density of the injectors.

Checking the supply voltage and resistance



Check the voltage supply. To do this, remove the plug from the injector and connect the LED tester (or a voltmeter) between the two contacts. The assistant should turn on the starter. The LED of the tester should blink (the voltmeter should show voltage surges).

If the LED does not blink, then the voltage supply circuit or the control unit itself is faulty.

Turn off the ignition.

Connect an ohmmeter between both contacts on each of the injectors and measure the resistance. If the resistance on one of the injectors is very different from the others, then it needs to be replaced.

Density check



Remove the injector, leaving the valves and fuel lines connected to the fuel rail.

Place the plug on the nozzle.

Place the nozzle in a suitable measuring container.



The assistant should turn on the starter for a few seconds and compare the spray pattern of the different injectors. The fuel jet should be cone-shaped and look approximately the same for all injectors.

Turn off the ignition.

Pull the plugs off the injectors.

Turn on the ignition for about 5 seconds without turning on the starter. Then check the tightness of the injectors - no more than one drop of fuel per minute should flow out of them.

Install the injectors.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Evgeny Mereshnikov
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Mazda 121 (3) » Fuel injection (gasoline)
Next

Sensors and actuators (executive mechanisms) of the injection system
Operation of the gasoline injection system
Instructions for checking the injection system
Precautions when working with the electronic fuel injection system
Gasoline injection system — design description
Removal and installation injectors
Diagnostics of faults of the petrol injection system
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Mazda BT-50 (1) (2006-2011) 
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Mazda 121 (3) (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engine 1.3 l
  • Petrol engine 1.25/1.4 l
  • Diesel engine
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Fuel injection (gasoline)
  • Fuel injection (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
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  • Rear suspension
  • Steering
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  • Power devices
  • Electrical circuits
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