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Mazda 121 (3) (1996-2003) Mazda BT-50 (1) (2006-2011)

Turbocharger — General Information (Mazda BT-50 (1))

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Contents: Checking the compressor wheel blades ⇓ Checking turbine blades ⇓ Checking the turbocharger guide vane…⇓ Checking the vacuum control valve ⇓ Checking the electromagnetic valve ⇓

Checking the compressor wheel blades



1. Remove the engine trim panel.

1. Remove the engine trim panel.


2. Remove the air duct located between the air filter housing and the turbocharger.

3. Inspect the compressor wheel blades with a mirror and flashlight as shown in the figure and make sure that they are not damaged or deformed.

Note:
  • Make sure the compressor wheel does not touch the turbocharger housing. If the wheel does touch, this may indicate an internal turbocharger failure.
  • After replacing the turbocharger, check the intake and exhaust system components, as well as the lubrication system lines, for damage.


Turbocharger.

Turbocharger.
1 - clamp,
2 - gasket,
3 - connector,
4 - engine oil supply hose,
5 - engine oil return hose,
6 - oil pipe,
7, 12, 13, 17 - gasket,
8 - turbocharger bracket,
9 - hairpin,
10 - exhaust system receiving pipe,
11 - turbocharger,
14, 15 - cooling system hoses,
16 - cooling system pipe.


16 - cooling system pipe.


If there is damage to the compressor wheel blades, replace the turbocharger.



Checking turbine blades



1. Remove the engine trim panel.

2. Remove the exhaust pipe.

3. Inspect the turbine blades with a mirror and flashlight as shown in the figure and make sure that they are not damaged or deformed.

Note:
  • Make sure the turbine wheel does not touch the turbocharger housing. If the wheel does touch, this may indicate an internal turbocharger failure.
  • After replacing the turbocharger, check the intake and exhaust system components, as well as the lubrication system lines, for damage.


After replacing the turbocharger, check the intake and exhaust system components, as well as the…


The original text is published on [Mazbook]

If there is damage to the turbine blades, replace the turbocharger.

Checking the turbocharger guide vane drive



1. Allow the engine to cool.

2. Disconnect the vacuum hose from the actuator.

3. Connect the vacuum pump and check that the valve stem moves when the vacuum changes.

Underpressure:
  • less than 14.2 kPa - start of movement
  • more than 47.3 kPa - completely displaced

more than 47.3 kPa - completely displaced


If operation is different from description, replace turbocharger.



Checking the vacuum control valve



1. Remove the valve.

2. Apply air pressure to port "A" of the valve and make sure that air flows from port "A" of the valve to port "B".

3. Apply air pressure to port "B" of the valve and make sure that air does not pass from port "B" of the valve to port "A".

3. Apply air pressure to port «B» of the valve and make sure that air does not pass from port «B»…


Otherwise, replace the vacuum check valve.

Checking the electromagnetic valve



Checking air conductivity

1. Disconnect the cable from the negative terminal of the battery.

2. Remove the boost pressure control solenoid valve.

3. Check for a break in the valve circuit. Use an ohmmeter to measure the resistance between the terminals. If there is no continuity, replace the solenoid valve.

4. Make sure that air does not flow from hole "A" to hole "B".

4. Make sure that air does not flow from hole «A» to hole «B».


5. Apply battery voltage to terminal "A" of the valve and ground to terminal "B".



6. Make sure that air flows from hole "A" to hole "B".

If the above conditions are not met, replace the solenoid valve.

Resistance check

Using an ohmmeter, check the resistance between the valve terminals (at a temperature of 20 - 30°C).
  • Resistance - 12.6 -15.6 Ohm

Resistance - 12.6 -15.6 Ohm


If the resistance differs from the specified value, replace the solenoid valve.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Vladimir Bazhenov
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Mazda BT-50 (1) » Intake and exhaust system
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Throttle valve
Air intake and exhaust system — device
Air intake system — removal and installation
Exhaust system
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Mazda BT-50 (1) (2006-2011) 
  • General information
  • Introduction to guide
  • User manual
  • Maintenance
  • Power unit
  • Engine repair (diesel)
  • Cooling and lubrication system
  • Fuel injection system
  • Intake and exhaust system
  • Engine electrical equipment
  • Transmission
  • Clutch
  • Mechanical gearbox
  • All-wheel drive system
  • Transfer case and gearboxes
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Heating and air conditioning
  • Security system SRS
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Mazda 121 (3) (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engine 1.3 l
  • Petrol engine 1.25/1.4 l
  • Diesel engine
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Fuel injection (gasoline)
  • Fuel injection (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, windows and locks
  • Heating system
  • Electrical equipment
  • Troubleshooting
  • Equipment and devices
  • Lighting system
  • Power devices
  • Electrical circuits
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