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Capella 3 (1982-1992, petrol) Capella 3 and 4 (1982-1992) Capella 4 (1987-1992) Capella 5 (1991-1997) Capella 6 (1997-2005, petrol)

Engine assembly procedure (Mazda Capella GE)

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  • Mazda Capella
  • Capella GE (1991-1997)
  • Power unit
  • Overhaul engines 1.6 and 1.8
  • Engine assembly procedure
0
Before beginning assembly, prepare all necessary new parts, gaskets and seals, as well as the following tools and equipment:
  • standard set of tools;
  • torque wrench with 1/2' head;
  • piston ring installation tool;
  • ring compression mandrel;
  • pieces of rubber or plastic hoses for fitting onto the connecting rod cap bolts;
  • plastic calibration wire;
  • set of feeler gauges;
  • needle file;
  • fresh engine oil;
  • rTV sealant;
  • anaerobic sealant;
  • compound for fixing threaded connections.

To save time and labor, it is recommended to carry out assembly in the following order:
  • crankshaft and main bearings;
  • guide bearing (on models with manual transmission);
  • pistons with connecting rods;
  • rear oil seal and oil seal cover;
  • oil pump and oil catch can;
  • oil pan;
  • flywheel with clutch mechanism;
  • front engine mount bracket;
  • water pump;
  • cylinder head, camshaft, valve control mechanism;
  • middle cover and front oil seal;
  • camshaft timing belt drive gears and tensioner;
  • toothed belt and belt covers;
  • fuel pump;
  • back cover;
  • cylinder head cover;
  • emergency oil pressure sensor;
  • oil filter;
  • thermostat with housing;
  • ignition distributor, spark plugs, high-voltage wires;
  • coolant supply pipes with hoses;
  • intake and exhaust manifolds;
  • generator and brackets;
  • exhaust gas toxicity reduction system.
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This text was checked by: Evgeny Mereshnikov
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Previous
Capella 5 » Overhaul engines 1.6 and 1.8
Next

Checking main and connecting rod bearings
Checking the crankshaft
Checking pistons and connecting rods
Cylinder honing
Checking and cleaning the cylinder block
Installing piston rings
Installing the crankshaft
Installing the rear crankshaft oil seal
Installing pistons and connecting rods
Starting the engine after repair and running-in
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Capella 6 (1997-2005, petrol) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Maintenance
  • Power unit
  • 4-cylinder engines
  • 6-cylinder engines
  • Engine overhaul
  • Cooling and ventilation
  • Power and exhaust systems
  • Engine electrics
  • Control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, windows and locks
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 5 (1991-1997) 
  • General information
  • User manual
  • Maintenance
  • Helpful hints
  • Power unit
  • Petrol engines 1.6 and 1.8
  • Petrol engines 2.0
  • 2.5 petrol engines
  • Overhaul engines 1.6 and 1.8
  • Overhaul engines 2.0 and 2.5
  • Diesel engine 2.0
  • Engine electrics
  • Cooling system
  • Air conditioner
  • Carburetor Nikki 30/34
  • Power system (1.6 and 1.8)
  • Power system (2.0 and 2.5)
  • Control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 4 (1987-1992) 
  • General information
  • Introduction to manual
  • Vehicle specifications
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system (carburetor)
  • Fuel injection (FE)
  • Fuel injection (DOHC)
  • Fuel system (diesel)
  • Ignition system
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering system
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 3 and 4 (1982-1992) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine
  • Engine overhaul (gasoline)
  • Diesel engine
  • Cooling and heating
  • Supply system
  • Ignition system
  • Emission reduction
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
Capella 3 (1982-1992, petrol) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Late models
  • Power unit
  • Engine in car
  • Engine overhaul
  • Cooling and heating system
  • Fuel and exhaust system
  • Engine electrical system
  • Emission control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting and lamps
  • Electrical circuits
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