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Mazda3 BK (2003-2009)

Replacing the cylinder block gasket (Mazda 3 BK)

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  • Replacing the cylinder block gasket
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Contents: Removal ⇓ Installation ⇓
Fig. 2.270. Cylinder block gasket: 1 – camshaft bearing cap; 2 – camshaft; 3 – cylinder head; 4 –…

Fig. 2.270. Cylinder block gasket: 1 – camshaft bearing cap; 2 – camshaft; 3 – cylinder head; 4 – cylinder head gasket


Removal



Remove the timing chain.

Remove the EGR valve pipe and bracket

Remove the front heated oxygen sensor

Remove the accelerator cable and bracket

Remove the fuel supply hose and fuel injector wiring harness

Remove the air hose, throttle body and intake manifold

Disconnect the following elements:
  • rear Heated Oxygen Sensor Connector;
  • main muffler.

Remove the three-way catalytic converter.

Remove the upper radiator hose.

Remove the heater radiator hose.

Fig. 2.271. Procedure for loosening the camshaft bearing cover mounting bolts

Fig. 2.271. Procedure for loosening the camshaft bearing cover mounting bolts


Loosen the camshaft bearing cap mounting bolts in 2-3 passes in the order shown in the figure (fig. 2.271).



Remove the camshaft bearing caps.

Fig. 2.272. Procedure for loosening the cylinder head mounting bolts

Fig. 2.272. Procedure for loosening the cylinder head mounting bolts


Loosen the cylinder head mounting bolts in 2–3 passes in the order shown in Figure 2.272 and remove them.

Installation



Fig. 2.273. Measuring the length of the cylinder head bolt

Fig. 2.273. Measuring the length of the cylinder head bolt


Measure the length of each cylinder head bolt (fig. 2.273).

If the bolt length exceeds the maximum value, replace the cylinder head bolt.
  • Standard L: 128.9–129.5 mm.
  • Maximum L:130.2 mm.

Fig. 2.274. Cylinder head bolt tightening sequence

Fig. 2.274. Cylinder head bolt tightening sequence




Tighten the cylinder head mounting bolts in three stages in the order shown in Figure 2.274.
  • Tightening torque: 17.5–22.5 Nm.
  • Angle tension: 85°-95°.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Evdokia Filimonova
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Mazda3 BK » Diesel engine (Z6)
Next

Final installation of the timing chain
Installing the cylinder head cover
Installing the crankshaft pulley mounting bolt support
Installing Engine Support #3
Installing the timing chain
Installing the camshaft bearing cap
Replacing the front crankshaft oil seal
Replacing the rear crankshaft oil seal
Removal and installation the engine
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Cylinder head gasket Mazda6 GG (2002-2008)
Assembly of the cylinder block and connecting rod and piston group Mazda CX-5KE (2012-2017)
Removal and installation the cylinder head/replacing the gasket Mazda 121 (3) (1996-2003)
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