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Capella 3 (1982-1992, petrol) Capella 3 and 4 (1982-1992) Capella 4 (1987-1992) Capella 5 (1991-1997) Capella 6 (1997-2005, petrol)

Removal and installation a manual transmission (Mazda Capella GE)

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  • Mazda Capella
  • Capella GE (1991-1997)
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  • Removal and installation a manual transmission
0
Contents: Removal ⇓ Installation ⇓

Gearbox and engine bolt locations (4-cylinder models)



Gearbox and engine bolt locations (4-cylinder models)


Gearbox and engine bolt locations (6-cylinder models)



Gearbox and engine bolt locations (6-cylinder models)


Removal



1. Release the pressure in the fuel system. Disconnect the negative battery cable and remove the battery along with the bracket.

2. Remove the air intake pipe and air filter.

3. Remove the starter.

4. Disconnect the wires from the gearbox.

5. Put the gear in reverse.

6. Disconnect the shift rod and extension rod from the gearbox.

7. Disconnect the wire from the vehicle speed sensor.

8. Disconnect the clutch pressure cylinder and secure it with a piece of wire.

9. Raise and support the front of the vehicle. Secure the engine to the lift.

10. Remove the upper bolts securing the gearbox to the engine.



11. Remove the fuel filter.

12. Remove the left engine mount.

13. Raise and support the front of the vehicle. Remove the front wheels.

14. Drain the transmission oil.

14. Drain the transmission oil.


15. On four-cylinder engines, remove the intake manifold bracket bolts (A) (bolts (B) secure the starter bracket) and remove the bracket.

16. Remove the exhaust system.

17. Remove the axle shafts and intermediate shaft.

17. Remove the axle shafts and intermediate shaft.


18. Insert bushings or special plugs into the axle shaft holes.

18. Insert bushings or special plugs into the axle shaft holes.


19. Secure the bushings with tape to prevent them from falling out when you remove the transmission.



19. Secure the bushings with tape to prevent them from falling out when you remove the transmission.


20. Remove the protective shields and crossbar.

21. Remove six bolts, two nuts and remove the gearbox support.

21. Remove six bolts, two nuts and remove the gearbox support.


22. Remove the bolts (arrows) and remove the clutch cover.

23. Place a jack under the gearbox.

24. Remove the remaining gearbox bolts.

24. Remove the remaining gearbox bolts.


25. On 4-cylinder engines, remove the bolts (arrows) and detach the transmission and engine bracket.



26. Disconnect the gearbox from the engine and lower it using a jack.

Installation



The gearbox is installed in the reverse order of removal.
This article is available at: russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
This text was checked by: Evgeny Mereshnikov
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Capella 5 » Mechanical gearbox
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Reversing light switch
Gearbox shift rod
Gear shift lever cover
Gear shift lever
Tightening torques for threaded connections
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Capella 6 (1997-2005, petrol) 
  • General information
  • Introduction to guide
  • User manual
  • Troubleshooting
  • Maintenance
  • Power unit
  • 4-cylinder engines
  • 6-cylinder engines
  • Engine overhaul
  • Cooling and ventilation
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  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Exterior (external elements)
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  • Doors, windows and locks
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 5 (1991-1997) 
  • General information
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  • Helpful hints
  • Power unit
  • Petrol engines 1.6 and 1.8
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  • 2.5 petrol engines
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  • Overhaul engines 2.0 and 2.5
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  • Engine electrics
  • Cooling system
  • Air conditioner
  • Carburetor Nikki 30/34
  • Power system (1.6 and 1.8)
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  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and axles
  • Chassis
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Capella 4 (1987-1992) 
  • General information
  • Introduction to manual
  • Vehicle specifications
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system (carburetor)
  • Fuel injection (FE)
  • Fuel injection (DOHC)
  • Fuel system (diesel)
  • Ignition system
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering system
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 3 and 4 (1982-1992) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine
  • Engine overhaul (gasoline)
  • Diesel engine
  • Cooling and heating
  • Supply system
  • Ignition system
  • Emission reduction
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
Capella 3 (1982-1992, petrol) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Late models
  • Power unit
  • Engine in car
  • Engine overhaul
  • Cooling and heating system
  • Fuel and exhaust system
  • Engine electrical system
  • Emission control system
  • Transmission
  • Mechanical gearbox
  • Automatic gearbox
  • Clutch and drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Lighting and lamps
  • Electrical circuits
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