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Mazda 121 (3) (1996-2003) Mazda BT-50 (1) (2006-2011)

Removal and installation of exhaust gas recirculation system components (Mazda BT-50 (1))

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  • Mazda
  • BT-50 J97M (2006-2011)
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  • Removal and installation of exhaust gas recirculation system components
0
1. Disconnect the cable from the negative terminal of the battery.

2. Remove the parts in the sequence shown in the figure below.

Location of emission control system components.

Location of emission control system components.
1 - EGR valve,
2 - EGR cooler,
3 - throttle valve,
4 - electromagnetic valve of the exhaust gas recirculation system,
5 - control electromagnetic valve of the exhaust gas recirculation system,
6 - air filter,
7 - electromagnetic valve No.1 of throttle control,
8 - electromagnetic valve No.2 for throttle control,
9 - oxidizing neutralizer.


1 - exhaust gas recirculation system tube,

1 - exhaust gas recirculation system tube,
2 - EGR cooler,
3 - EGR valve.


Note: EGR valve gasket part number is WL93-20-305, EGR cooler gasket part number is WLE7-20-3L8.


3. Installation of parts is carried out in the reverse order of removal.



Note on installation of EGR system components



1. Lightly tighten the mounting bolts and nuts in the sequence from "A" to "F" shown in the "Installing the EGR system" illustration.

2. Finally tighten the mounting bolts and nuts in the sequence from "A" to "F" shown in the figure "Installing the EGR system".

Installation of an exhaust gas recirculation system.

Installation of an exhaust gas recirculation system.
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This text was checked by: Vladimir Bazhenov
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Mazda BT-50 (1) » Fuel injection system
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Clutch pedal switch
Main relay
Start inhibit switch
Idling switch
Accelerator pedal position sensor
Exhaust Gas Recirculation System Checks
Fuel tank
Engine control unit
Diagnostic system
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Mazda BT-50 (1) (2006-2011) 
  • General information
  • Introduction to guide
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  • Heating and air conditioning
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Mazda 121 (3) (1996-2003) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engine 1.3 l
  • Petrol engine 1.25/1.4 l
  • Diesel engine
  • Lubrication system
  • Cooling system
  • Ignition system
  • Supply system
  • Fuel injection (gasoline)
  • Fuel injection (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Wheels and tires
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, windows and locks
  • Heating system
  • Electrical equipment
  • Troubleshooting
  • Equipment and devices
  • Lighting system
  • Power devices
  • Electrical circuits
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