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Mazda3 BK (2003-2009)

Assembling a cylindrical pin (Mazda 3 BK)

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Fig. 3.53. Installing a new cylindrical pin

Fig. 3.53. Installing a new cylindrical pin


Install a new roll pin as shown in Figure 3.53 to hold the planet shaft.

Measure the gap according to the following procedure.

Install the left and right drive shafts into the differential.

Support the drive shafts with prisms.

Fig. 3.54. Measuring the satellite clearance

Fig. 3.54. Measuring the satellite clearance


Measure the clearance of both satellites (Fig. 3.54).

Gap: 0.050–0.150 mm.

If the measurement results differ from the norm, replace worn or damaged parts.

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Mazda3 BK » Mechanical gearbox
Next

Installing the pinion bearings
Differential assembly components
Checking the primary shaft elements
Clutch housing, disassembly of main gear housing elements
Gear Selector Cable Installation Instructions
Adjusting the bearing preload
Installing the differential into the clutch housing
Installing the main gear housing
Elimination of gaps in the primary, secondary shafts and differential…
Measuring the load on the primary, secondary and differential shafts…
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Mazda3 BK (2003-2009) 
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