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Capella 3 (1982-1992, petrol) Capella 3 and 4 (1982-1992) Capella 4 (1987-1992) Capella 5 (1991-1997) Capella 6 (1997-2005, petrol)

Disassembling the starter (Mazda Capella GD)

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Figure 255 shows the starter assembly diagram for a 1.6-liter, 2.0-liter, 8-valve, and DONS engine. Starters used on 12-valve and diesel engines have an additional internal drive and therefore should not be disassembled. If you follow the text below, you can still carry out most of the work.

Figure 255. Starter assembly drawing 1. Pull-in winding switch; 2. Expansion bolt; 3. Back cover;…

Figure 255. Starter assembly drawing 1. Pull-in winding switch; 2. Expansion bolt; 3. Back cover; 4. Brush holder crossbar; 5. Starter housing; 6. Switch lever; 7. Generator front cover; 8. Starter gears; 9. Anchor

  • Disconnect the connecting cable from the magnetic switch terminal.
  • Loosen both switch bolts and remove the switch. Watch the insert washers.
  • Remove both tie bolts (2) from the rear of the starter and remove the generator cover together with the armature from the starter housing.
  • Remove the starter lever (loosen the bolts) and remove the anchor from the generator cover on the drive side. In this case, pay attention to the principle of installing the lever in order to later return the parts to their original position.
  • Remove the brushes from the holders and remove the brush holder crossbar.
  • Hit the thrust ring at the end of the anchor shaft with a chisel and remove the safety ring sitting on it (figure 256). Remove the burr from the end of the anchor shaft and pull the engine off the shaft.

Figure 256. Driving in the connecting ring with a chisel (in the top picture) and removing the…

Figure 256. Driving in the connecting ring with a chisel (in the top picture) and removing the safety clip (in the picture below).
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This text was checked by: Georgy Afanasyev
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Capella 4 » Equipment and devices
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Removal and installation the starter
Starter — general information
Assembling the generator
Checking the details
Disassembling the generator
Checking the starter parts
Assembling the starter
Main fuse box
Car windshield wiper
Headlights — removal and installation
More articles on repairing other Mazda models
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Disassembling and assembling the starter Mazda BT-50 (1) (2006-2011)
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Capella 6 (1997-2005, petrol) 
  • General information
  • Introduction to guide
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  • Electrical circuits
Capella 5 (1991-1997) 
  • General information
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  • Power unit
  • Petrol engines 1.6 and 1.8
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  • Overhaul engines 2.0 and 2.5
  • Diesel engine 2.0
  • Engine electrics
  • Cooling system
  • Air conditioner
  • Carburetor Nikki 30/34
  • Power system (1.6 and 1.8)
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  • Clutch and axles
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Capella 4 (1987-1992) 
  • General information
  • Introduction to manual
  • Vehicle specifications
  • Power unit
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system (carburetor)
  • Fuel injection (FE)
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  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering system
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Capella 3 and 4 (1982-1992) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engine
  • Engine overhaul (gasoline)
  • Diesel engine
  • Cooling and heating
  • Supply system
  • Ignition system
  • Emission reduction
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
Capella 3 (1982-1992, petrol) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Late models
  • Power unit
  • Engine in car
  • Engine overhaul
  • Cooling and heating system
  • Fuel and exhaust system
  • Engine electrical system
  • Emission control system
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  • Mechanical gearbox
  • Automatic gearbox
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  • Chassis
  • Brake system
  • Suspension and wheels
  • Steering
  • Body
  • Exterior (external elements)
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  • Electrical equipment
  • Equipment and devices
  • Lighting and lamps
  • Electrical circuits
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